Safety Info Posts

Flammable Liquid Piping, it’s supports and fire protection

If you follow the CSB investigations, you may remember an incident from years ago where a fire impacted a pipe rack and the supports that were treated for fire resistance withstood the fire and the ones not treated/protected failed, causing the collapse of the structure leading to a much larger fire which then impaled three…...

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Can I install a PSV in a horizontal position?

We visit this topic again and again, the short answer is NO! According to ASME Section VIII, Division 1 (UG-135) and API RP 520, Pressure Safety Valves (PSVs) must be installed in a vertical position with the spindle (stem) oriented upright. Installing a valve horizontally is considered a significant deviation from engineering standards and can…...

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IFC’s Section 606.8 Refrigerant detector, alarm signals and “approved location(s)”

In the International Fire Code, Section 606 – Mechanical Refrigeration has two distinct requirements regarding the refrigerant detector(s) and their alarm signal and in both requirements, the phrase “approved location” is used.  In one case, they are talking about the location of the actual refrigerant detector/sensor, and in the other case, they are talking about…...

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EPA RMP Program 2 citations @ fertilizer facility (NH3 & $51K)

Respondent operates ammonia storage and transfer process which contains 840,000 pounds of anhydrous ammonia for storage and transfer. Respondent has one RMProgram level 2 covered process.  On March 3, 2016, the EPA conducted an onsite inspection of the RMProgram related records and equipment to assess the Respondent’s compliance with the RMProgram requirements and the implemented…...

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Is the IIAR adopting “bench testing” for Relief Valves?

CORRECTION Made 3/21/2018 So I was glad I was sitting down when I started reading the Public Review #2 Draft of IIAR-6, Standard for Inspection, Testing, and Maintenance of Closed-Circuit Ammonia Refrigeration Systems.  Now it’s just a DRAFT version out for public review and comments, but I was so pleased to see TABLE 13.1, Overpressure Protection…...

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WorkSafeBC Ammonia Inspection Initiative update (2/2018)

Between November 20 and December 31, 2017, WorkSafeBC officers conducted the first phase of a three-phase ammonia inspection initiative. Officers inspected ice rinks and recreational facilities that use ammonia as a refrigerant. The focus of the inspections was: risk assessment, exposure control plans, work procedures, emergency response and evacuation plans Of the 223 sites inspected,…...

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LOTO failure of enormous proportions!

It is the year 2018 – OSHA promulgated its Control of Hazardous Energy standard (1910.147) in 1989.  That means we should have been practicing LOTO for nearly 29 years, and yet we continue to see unreal failures related to workers performing servicing and maintenance without “locking it out.”  This week’s Incident Alerts contained an incident…...

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EPA RMP & GDC citations @ chemical manufacturing facility (Cl2 & H2 & Action Plan)

Respondent has owned and operated a chemical manufacturing facility since at least January 2013. The facility manufactures chlorine, sodium hydroxide, solid sodium hydroxide, hydrochloric acid and calcium hypochlorite. The Facility is primarily a manufacturer of chlorine, which is produced through the electrolysis of a sodium chloride being derived from a salt vein deep under the…...

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59 incidents & 2 updates (2/19-3/8/2018)

Industrial LOTO FATALITY Landfill Employee’s Death In Shredder Appears Accidental (Sheriff’s deputies are continuing to investigate the gruesome death of a 46-year-old employee at a privately owned landfill – shortly after 10 a.m. a worker went to clear a jammed trash-shredding machine – after he repaired the machine, HE CALLED OUT TO HIS CO-WORKERS TO…...

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