Safety Info Posts

EPA RMP citations @ agricultural chemical manufacturing facility (CH4S, C3H9N, C2H7N, NH3 & $71K)

From the time Respondent first had on site greater than 10,000 pounds of methyl mercaptan, isopropylamine, and/or dimethylamine in a process, and/or greater than 20,000 pounds of aqueous ammonia in a process, Respondent was subject to the requirements of 40 C.F.R. Part 68 because it was an owner and operator of a stationary source that…...

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EPA RMP citations @ meat processing facilities (NH3 & $0 w/ EPA Work Plan)

Respondent owns and operates meat processing facilities located in Pennsylvania. As stated in Respondent’s RMP for each of the PA Facilities, Respondent has anhydrous ammonia in the following approximate quantities: 88,000 pounds at the Wyalusing Facility; 20,500 pounds at the Hazleton Facility. On June 27, 2017, EPA conducted an inspection of the Wyalusing Facility to…...

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Breaking the plane can be fatal (OSHA Fatality)

Ever wonder why OSHA saw fit to define entry as: … as soon as any part of the entrant’s body breaks the plane of an opening into the space. Here is a 2001 fatality involving a worker reaching into a PRCS and died…… Membership Required You must be a member to access this content.View Membership...

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Not following 1910.134(i)(8) can result in fatalities (breathing air couplings)

Some safety professionals think the stories of workers dying in air-supplied respirators hooked into an inert gas supply are “urban safety myths”.  Granted, these incidents are rare,  but they do happen and they almost always result in a fatality.  Here are some of the OSHA Case files from such incidents…… Membership Required You must be...

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Improper “Hot Charging” causes NH3 cylinder to rupture

At approximately 3:15 pm on may 9, 1986, employees started to charge the number 1 line carbo-cooler, using a cylinder containing 150 pounds of anhydrous ammonia at 129 psi (room temperature). Employee #1, in an effort to speed the charging process, was adding water at 132 degrees to the ammonia cylinder (to raise the internal…...

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Hydrogen Fire on Power Plant Generator after worker drilled hole

A hole was being drilled in the plant’s No. 8 Generator in order to remove a bore plug on a rotor undergoing maintenance.  As workers were drilling the first hole, flames emanated from the drilled hole and injured a worker.  A Ministry of Labour investigation found that the flames resulted from the release of hydrogen from pressurized…...

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Ammonia release leads to flashfire and destruction of electrical inside conduit

I read a lot of OSHA case files and sometimes I find the narrative very interesting.  This one, I found to be darn near impossible to have occurred as written… At approximately 2:30 p.m. Employee #1’s coworker, a refrigeration technician, was troubleshooting a compressor shutdown and opened a valve which vented anhydrous ammonia into Engine Room #3…....

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Dangers of process openings and bleeding off NH3 (RV Change out)

At 3:10 p.m. on February 7, 2017, an employee was making preparations to replace the relief valve of a 1,000 gallon ammonia (NH3) nurse tank. The incident investigation reported that the tank was empty of liquid NH3. However, it contained approximately 80 psi of vapor pressure. The employee set up a 30 gallon drum that…...

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Process/Line Opening gone bad

At 7:15 a.m. on May 10, 2017, vapor phase anhydrous ammonia was released in an uncontrolled manner from a high-pressure line. The release took place when an employee drilled a 5/32-inch diameter pilot hole into a 3-inch schedule 40 seamless steel pipe containing anhydrous ammonia. The pilot hole was drilled as a starter hole for…...

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2018 Photo of the Week #4 (PRCS “Life line”)

So the permit says I have to have on a harness with a “lifeline” attached and the other end attached to a fixed point outside the PRCS, so here’s how I feel about my “lifeline”…… Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...

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Sling inspection records

OSHA’s Slings Standard (29 CFR 1910.184) specifies several paperwork requirements, depending on the type of sling paragraph (e) of the Standard covers alloy steel chain slings; paragraph (f) covers wire rope slings; paragraph (g) covers metal mesh slings; paragraph (h) covers natural and synthetic fiber-rope slings; and paragraph (i) covers synthetic web slings) The purpose of each of…...

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