Safety Info Posts

When they say it can never happen… Worker Dies From ingesting acid while he was on a rest break (OSHA Case #201156049)

At approximately 9:30 a.m. on October 3, 2002, an employee who worked for a company that provided vehicle maintenance such as car washes, detailing, fueling, and lube and oil servicing, inadvertently drank acid from a plastic spray bottle while he was on a rest break. The employee, feeling very ill after ingesting the contents of…...

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Hazards of hydrofluoric acid (HF) – Line Break gone bad

On April 15, 2014, Employee #1, a maintenance technician employed by Solarworld Industries America Inc., and Coworker #1, a tool operator in the plant’s fabrication area, were working at the employer’s solar cell manufacturing facility. Coworker #1 had submitted a work order to repair a leak of liquid hydrofluoric acid (HF). HF is used in…...

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UPDATE on Air-Line Respirators and Argon Fatality @ Refinery (OSHA Case File)

Back in March 2016, the Incident Alerts reported an incident at a refinery where workers were overcome while wearing air-line respirators.  The facility, media, and OSHA were silent on details, but now OSHA has posted their accident summary: At approximately 8:45 a.m. on March 2, 2016, Employee #1 and Employee #2 were removing bolts from a…...

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Explosion during “Switch Loading” into a tanker truck (OSHA Case File 200232551)

On February 2, 2011, Employees #1 and #2 were working for a petroleum and petroleum product company. Employee #1 was on top of a transport tanker into which the vice-president of the firm was transferring #1 diesel fuel, mixing it with about 1,000 gallons (3,785 liters) of #2 diesel fuel. Employee #2 was on the…...

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Employee Is Burned In Acetone Vapor Fire And Later Dies (OSHA Case File 80431.015)

At 3:11 p.m. on August 26, 2015, Employee #1, who had worked with the company for three months as a forklift operator/ repacking, was working alone in the repacking area making a transfer of flammable liquid acetone from an elevated 793-gallon stainless steel intermediate bulk container (tote) to a 350-gallon stainless steel tote on the…...

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The classic LOTO fatality still occurs!

OSHA promulgated the LOTO standard in 1989, nearly 30 years ago, and yet…  This is the “classic failure” that brought about the LOTO standard – employee kills employee – so when your employees say it never happens, you can provide this. At 11:57 a.m. on December 27, 2016, an employee was performing a salt flush on…...

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A PSM Audit finding closure plan may entail a PSM/RMP Investigation

Anyone who has been through an in-depth PSM/RMP audit realizes that a single finding can have far-reaching impacts and causes. This means that the finding may need more than “fixing”; it may need to be investigated. What do I mean? Here is an excellent example…… Membership Required You must be a member to access this...

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EPA RMP citations @ poultry processing facility (NH3 & $56K)

Respondent owns and operates a poultry processing facility which handles and stores approximately 49,000 pounds of anhydrous ammonia in its ammonia refrigeration system. EPA conducted an inspection of the Facility on March 31, 2014 to determine Respondent’s compliance with CAA Section 112(r)(7) and the Chemical Accident Prevention Provisions at 40 C.F.R. Part 68. The Chemical…...

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An accident involving fall protection on low slope roofs and 6′ distance assumptions (OSHRC)

I normally do not follow or write about Construction related safety matters as it is not an area I have a lot of experience, but this decision caught my attention because next month (May 2017) OSHA’s new General Industry Fall Protection standards take hold and some of the issues in this case will be dealt…...

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EPA RMP citations @ breakfast food plant (NH3 & $40K)

Respondent operates a breakfast food production facility that uses ammonia as its refrigerant and has on-site for use, 15,000 pounds of ammonia. Respondent has one RMProgram level 3 covered process, an ammonia refrigeration process. On May 20, 2014, the EPA conducted an onsite inspection of the RMProgram related records and equipment for the purpose of…...

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