Fostering the principles for a strong safety culture is one of the most challenging tasks facing a management team. Successful leadership achieving a strong safety culture will most likely move an organization to the next level of human performance. A leader is any individual who takes personal responsibility for his or her performance as well…...
I have used this tool, with some modern-day modifications, for years. When I was a safety manager of a facility I would constantly be looking for these indicators as a means to validate what I was “feeling”. As safety pros, we have a sixth sense of how things are going, but there are so many…...
“Name, blame, shame, retrain” is an often-used phrase for older ineffective paradigms of safety management and accident analysis. Dr. Rosabeth Moss Kanter of Harvard Business School phased the situation this way: “Accountability is a favorite word to invoke when the lack of it has become so apparent.” Kanter, 2009 The concepts of accountability, culpability and…...
To understand what certification is needed for the visual examination of welds under ASME B31.3, it is critical to distinguish between the two (2) distinct roles defined by the Code:1) the Examiner and2) the Inspector While in fact, B31.3 requires 100% visual examination of fabrication (341.4.1), the “certification” depends on which of these two roles…...
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Earlier, I outlined the six (6) stages of a Behavior Modification Intervention. Now, I want to discuss how the same six-step process used to change the behaviors of hourly workers can be used to promote critical health and safety behaviors amongst management personnel. Management behavior will heavily influence the success or failure of a Behavior-Based…...
In many processes, the use of a rupture disc (RD) between the vessel being protected and the Relief Valve (RV) is a fairly common practice. This is ALWAYS done for design necessities and not just “because”. Some processes could be corrosive to the RV internals, at least this is the most common reason for this…...
Citation 1 Item 1 Type of Violation: Serious; $4,500 Section 88.4 – Code of Iowa (2007) 88.4: The employer did not furnish employment and a place of employment that was free from recognized hazards that were causing or likely to cause death or serious physical harm to employees in that employees were exposed to a…...
Pressure Vessel Failure during Hydrotest – Nov. 2007, ChinaPlease see the photos below of a pressure vessel that recently failed whilst under hydrotest during post fabrication testing. This vessel was manufactured by a vessel vendor in China and the plate was of Chinese mill origin. Unfortunately this is another example of serious equipment/material failures with…...
This is not the first time I have addressed this matter. Still, somehow, somewhere, a dirty little lie has been circulating among ammonia design and installation contractors that somehow an engine room handling less than 10,000 pounds of anhydrous ammonia (NH3) is incapable of presenting an explosion hazard, thus no need for any engineered ventilation. …...
Some specialized literature regarding the maintenance of safety relief valves (SRVs) is available, but it is best to always consult the manufacturer’s detailed installation and maintenance manuals on the subject, as some type of valves might require special attention. It is highly recommended to always use genuine manufacturer’s spare parts. In some parts of the…...
Almost all Occupational Safety and Health efforts need one key ingredient to be successful… Employees participating in the safety process! Heck, OSHA and EPA have even regulated employee participation (EP) in their process safety standards. But far too many organizations have not quite understood the concept of Parent-to-Parent engagement vs. Parent-to-Child engagement and almost all…...
