Permit Required Confined Spaces

PRCS Fatality (Plastic Tank w/ liquid whey) – Single Entrant w/ Asphyxiation

At 4:45 p.m. on August 14, 2015, Employee #1, a maintenance worker, was lowered into a 12-foot tall 8,000-gallon polyethylene tank using a rope with a loop to stand on and the other end connected to a rough terrain forklift operated by the manager of the farm. The tank was used to store liquid whey…...

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PRCS Fatality (Railcar) – Single Entrant and 2 would-be rescuers

At 9:30 a.m. on November 8, 2015, an employee was cleaning the inner lining of a railcar that was previously transporting latex. The employee lost consciousness while inside of a railcar with an oxygen-deficient atmosphere. First responders attempted to rescue the employee but could not revive/resuscitate them. A second employee who entered the railcar lost…...

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Permit-Required Confined Space Fatality (Engulfment)

At 7:00 a.m. on March 25, 2022, an employee entered a grain bin. The grain bin was 28 feet in diameter. The center of the bin had floor grate(s) with a conveyor underneath turned on to move grain. The grain was not flowing, so the employee entered the bin from a top hatch and climbed…...

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The difference between a “Blind” and a “Blank”

OSHA’s PRCS standard defines the terms Blinding and Blanking in the same definition, but there is actually a difference between these practices.  Here is OSHA’s definition: Blanking or blinding means the absolute closure of a pipe, line, or duct by the fastening of a solid plate (such as a spectacle blind or a skillet blind)…...

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Silent Killer in a Newly Constructed Manhole

OSHA received notification of a construction site fatality on August 5, 2004 – day following the incident Reported that the employee was found at the bottom of a manhole New sewer system under construction – SIC Code 1623                  … Membership Required You must be a member to...

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OSHA issues PRCS citations @ tanker truck inspection facility

A 48-year-old worker entered a tanker trailer to inspect it as part of an annual U.S. Department of Transportation requirement and was overcome by exposure to bleach and chlorine gas. The worker was found unconscious in the tanker trailer, and he later died of his injuries. An investigation by OSHA determined his employer failed to…...

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PRCS Non-Entry Rescue System

productThis week I have been helping a client/friend understand what a true non-entry rescue system looks like and how it functions.  Back in July 2011, I wrote an article titled “CS Rescue… Tripods and Winches and a false sense of security” to help facilities understand the vast limitations of the traditional tripod and winch setup. …...

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PRCS FATALITY inside tanker truck – Nitrogen Inert Atmosphere

At 9:45 a.m. on February 22, 2021, an employee was working for a general, long-distance freight trucking company. He washed vehicles and cleaned equipment for the company. He was cleaning a tanker trailer that had contained ALFOL 16 (tradename for 1-Hexadecanol). The employer stated that the employee was inspecting the tank for materials. The atmosphere…...

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PRCS Engulfment Fatality inside powdered limestone silo

At 5:00 p.m. on January 30, 2022, an employee was loosening powdered limestone from inside silo #7 with a weight. The employee entered the silo to recover the tool being used. The employee walked on top of the powdered limestone inside the silo (confined space) and was engulfed in the material and was killed as…...

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Does a door 68″ tall and 20″ wide “alleviate confined space limitations”?

This is some slick marketing as the condenser is being marketed to AU and NZ, but it is a USA-based company.  The manufacturer claims its doorway “alleviates confined space limitations” based on its size.  The door is stated to be 68″ tall and 20″ wide (e.g., 1,360 in2).  So does this door alleviate confined space…...

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Is a “baler” a PRCS?

To be blunt on a serious matter, MOST balers I have come across are indeed a PRCS.  Some can easily be reconfigured in order to reclassify using some simple LOTO practices to eliminate the hazard AND to open them up (LOCKED OPEN) which would put the tasks as a “maintenance task” and not an “entry…...

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OSHA finally says it… “single valve isolation is not allowed for PRCS isolation”

Sometimes it is nice to be validated, even if it is by the government (who sets the minimum performance standards) and about 28 years late!  But OSHA has finally made it clear in an LOI that a “single line valve is not permitted for isolation of hazards during entry“… Background: An employer has installed a…...

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