PSM and RMP Citations/Analysis

NOTICE:  The OSHA cases found in these posts may be taken from OSHA citations BEFORE the “informal conference” takes places.  These cases are posted for AWARENESS and EDUCATIONAL purposes only.  I have scrubbed company names and locations from my postings, but not from the OSHA and EPA documents.  These posts are in NO WAY meant to shame any company, just providing information showing the things OSHA/EPA are finding in their PSM/RMP inspections.

EPA RMP citations @ seafood plant (NH3 & $10K)

NOTE:  Another EPA RMP inspection where they took issue with the use of “ribbons” used in lieu of lockout locks!   EPA has determined that Respondent violated the Risk Management Program (RMP) regulations promulgated at 40 C.F.R. Part 68 under Section 112(r) of the Clean Air Act (CAA), as noted on the enclosed Risk Management…...

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EPA RMP Program 2 citations @ chemical plant (Cl2 & $76K*)

Respondent owns and operates a chemical facility which had Chlorine (Cl2) as its “regulated substance”.  On or about January 23-24, 2018, representatives of the EPA conducted an inspection of Respondent’s Facility to determine compliance with Section 112(r) of the CAA and 40 C.F.R. Part 68. Information gathered during the EPA inspection revealed that Respondent had…...

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EPA RMP citations @ semiconductor plant (HCL and 12 General Duty EHSs & $229K)

This Consent Agreement and Final Order serves as notice that the EPA has reason to believe that Respondent violated the General Duty Clause set forth in Section 112(r)(1) of the CAA and the Chemical Accident Prevention Provisions in 40 C.F.R. Part 68 and that Respondent violated Section 112(r) of the CAA. Respondent’s Facility has ceased…...

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EPA RMP citations @ food plant (NH3 & $34K)

Respondent operates an ammonia refrigeration plant and has on-site for use, 130,000 pounds of ammonia for cold food storage. Respondent has submitted and registered an RMPlan to the EPA for its stationary source and has developed an RMProgram accidental release prevention program for the stationary source’s single RMProgram level 3 covered process. On November 8,…...

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OSHA PSM Citations @ Beef Processing Plant (NH3 & $182K)

OSHA has cited a beef processing plant after an employee suffered severe burns caused by exposure to anhydrous ammonia, the plants refrigerant. The beef processing plant faces penalties of $182,926 for 16 serious safety violations. OSHA cited the company for process safety management (PSM) program deficiencies, failing to guard roof openings, and electrical safety and…...

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EPA RMP Citations @ joint pulp/paper mill and chemical facility (Cl2, ClO2, C3H5ClO, NH3>20%, CH20 & $600K w/ SEPs totaling $1.8M)

The United States and ADEQ allege that a pulp/paper manufacturing and chemical manufacturing facilities owned by the same business violated or continues to violate the following statutory and regulatory requirements The Chemical Accident Prevention Provisions for Air Programs promulgated at 40 C.F.R. Part 68, Subpart D, pursuant to Section 112(r) of the CAA, 42 U.S.C…....

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EPA RMP Citations @ joint pulp/paper mill and chemical facility (Cl2, ClO2, C3H5ClO, NH3>20%, CH20 & $600K w/ SEPs totaling $1.8M) Read More »

EPA RMP/EPCRA Citations @ seven different refrigeration processes in 4 states (NH3 & $580K w/ $750K improvements)

EPA announced seven settlements with companies in four New England states for alleged violations of chemical accident prevention and reporting laws. All the cases address the safe use of anhydrous ammonia in refrigeration and cooling units. Collectively, the seven companies have spent more than $750,000 to comply with the laws and will pay more than…...

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EPA RMP/EPCRA Citations @ seven different refrigeration processes in 4 states (NH3 & $580K w/ $750K improvements) Read More »

EPA RMP citations @ chemical facility (VA & $14K)

EPA has determined that Respondent violated the Risk Management Program (RMP) regulations promulgated at 40 C.F.R. Part 68 under Section 112(r) of the Clean Air Act (CAA), as noted on the enclosed Risk Management Plan Inspection Findings and Alleged Violations Summary (“Summary”), which is hereby incorporated by reference. In consideration of the penalty assessment factors…...

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Boston Seafood Distributor to Pay $700K for RMP GDC Violations

A seafood distribution company that formerly operated in Boston, Mass. will pay a cash penalty, subject to court approval, settling allegations by the U.S. EPA that the company violated federal environmental laws relating to the use of anhydrous ammonia, sulfuric acid, and lead at its facility. Under the settlement, the company has agreed to pay…...

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EPA RMP record citations @ refinery (Flammables & $2.95M civil, $150M in upgrades/repairs, w/ $10M SEP)

NOTE: The overall value of this settlement exceeds $160 million, which makes it the largest settlement in the history of the EPA’s enforcement of the Risk Management Plan Rule under Clean Air Act Section 112(r). This is also the first case in which the United States and a state have jointly brought suit to enforce…...

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EPA RMP record citations @ refinery (Flammables & $2.95M civil, $150M in upgrades/repairs, w/ $10M SEP) Read More »

EPA RMP GDC citations @ pet food manufacturing facility (NH3 & $89K, w/ $90K SEP)

Respondent operates a facility where it processes fish to produce ingredients used by pet food manufacturers. The Facility is located in a designated industrial area within approximately 300 feet (0.05 mile) of JFK Memorial Highway, less than 500 feet (0.09 mile) from the nearest residence, and approximately 600 feet (0.11 mile) from Buzzard’s Bay. At…...

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EPA RMP GDC citations @ pet food manufacturing facility (NH3 & $89K, w/ $90K SEP) Read More »

EPA RMP citations @ chemical facility (NH3 & $20K, w/ $76K SEP)

Respondent operates a chemical manufacturing which has 2,400,000 pounds of ammonia in onsite storage. Respondent has one RMProgram level 3 covered process. On August 16, 2017, the EPA conducted an onsite inspection of the RMProgram related records and equipment for the purpose of assessing the compliance with the RMProgram requirements and the implemented recognized and…...

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