PSM and RMP Citations/Analysis

NOTICE:  The OSHA cases found in these posts may be taken from OSHA citations BEFORE the “informal conference” takes places.  These cases are posted for AWARENESS and EDUCATIONAL purposes only.  I have scrubbed company names and locations from my postings, but not from the OSHA and EPA documents.  These posts are in NO WAY meant to shame any company, just providing information showing the things OSHA/EPA are finding in their PSM/RMP inspections.

EPA RMP Program 2 citations @ anhydrous ammonia facility (NH3 & $48K)

Respondent is a Plant Food Company and is an owner or operator of vessels containing anhydrous ammonia located at the Facility. The vessels are a “stationary source” pursuant to 40 C.F.R. § 68.3. On or about March 1, 2017, EPA conducted an inspection of the Facility to determine compliance with Section 112(r) of the CAA…...

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EPA RMP GDC citations @ metal products manufacturing facility (H2 & $160K)

Respondent owned and operated a primary metal products manufacturing facility that produces annually over 300,000 tons of powdered metal which is used in the production of automotive parts. Hydrogen is handled in the production of powdered metal, and hydrogen is a regulated flammable substance listed under 40 C.F.R. § 68.130. The Facility receives scrap iron…...

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EPA RMP citations @ egg production facility (NH3 & $59K)

Respondent owns and operates the egg production facility which utilizes anhydrous ammonia in a refrigeration process. On or about August 1-2, 2017, EPA conducted an inspection to determine compliance with Section 112(r) of the CAA and 40 C.F.R. Part 68 (EPA inspection). Information gathered during the EPA inspection revealed that Respondent had greater than 10,000…...

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EPA RMP citations @ natural gas processing facility (flammable mixture and NH3 & $188K)

NOTE: this case has some very interesting citations and used RAGAGEPs that may not be the best fit, but when a facility does not adopt a RAGAGEP, EPA (and OSHA) will be more than happy to “suggest” one in their citations! Respondent is the owner and/or operator of a natural gas processing facility. The Facility…...

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EPA RMP citations @ natural gas processing facility (flammable mixture and NH3 & $188K) Read More »

EPA RMP GDC citations @ chemical facility (Isopropanol fire & $24K, w/ $100K SEP)

The Facility is a “stationary source” that processed, handled, and stored isopropyl alcohol. Isopropanol (isopropyl alcohol, CAS #67-63-0) is a highly flammable liquid and extremely hazardous substance. On or about April 13, 2017 there was a fire at the Facility resulting in an accidental release.  Between May and July 2017, EPA requested and the business provided…...

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EPA RMP GDC citations @ chemical facility (Isopropanol fire & $24K, w/ $100K SEP) Read More »

EPA RMP citations @ food storage and distribution facility (NH3 & $14K)

Respondent is the owner and operator of a Facility that utilizes approximately 32,000 pounds of anhydrous ammonia in its refrigeration system at the Facility. Respondent uses anhydrous ammonia in a series of interconnected pipes and vessels in a refrigeration system at the Facility (the “Process”). On June 26, 2017, EPA conducted an inspection of the…...

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EPA RMP citations @ food storage and distribution facility (NH3 & $14K) Read More »

EPA RMP citations @ food storage and distribution facility (NH3 & $65K)

Respondent is the owner and operator of a food storage and distribution facility which includes refrigerated process areas and storage areas with a refrigeration system that uses anhydrous ammonia with a capacity of 14,722 pounds. Respondent uses anhydrous ammonia in a refrigeration “process,” as defined by 40 C.F.R. § 68 .3. in a typical vapor…...

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EPA EPCRA Citations @ food facility (NH3 & $733K w/ 34K pound release)

Respondent is food company which owns and operates buildings, structures, installations, equipment, pipes or pipelines, and storage containers, located on a single site or on contiguous or adjacent sites, where it deposited, stored, disposed of, or placed, Ammonia CAS# 7664-41-7. Between June 21 and July 19, 2013, Respondent spilled, leaked, emitted, discharged, or allowed to…...

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EPA EPCRA Citations @ food facility (NH3 & $733K w/ 34K pound release) Read More »

EPA RMP citations @ specialty chemical manufacturing facility (Carbon Disulfide & $17K w/ $64K SEP)

Respondent operates a specialty chemical manufacturing facility that includes an aboveground storage tank, tanker truck, tanker car, tote and drum chemical storage areas. At its stationary source, the Respondent has 500,000 pounds of carbon disulfide in onsite storage and Respondent has one RMProgram level 3 covered process, which stores or otherwise uses carbon disulfide in…...

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EPA RMP citations @ specialty chemical manufacturing facility (Carbon Disulfide & $17K w/ $64K SEP) Read More »

EPA RMP and EPCRA citations @ food facility (NH3 & $225K w/ 770 pound release)

Respondent is food facility that produces frozen French fries and other potato products.  It operates two (2) ammonia-based refrigeration systems at its facility.  Both E1 and E2 contain refrigeration systems which use anhydrous ammonia as a coolant.  On March 17, 2010, Respondent filed a program 3 RMP for the Facility (the “2010 RMP”), and updated…...

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EPA RMP and EPCRA citations @ food facility (NH3 & $225K w/ 770 pound release) Read More »

EPA RMP citations @ water treatment plant (Cl2 & $20K, with a $133K SEP requiring Cl2 to Bleach conversion)

Respondent is a municipality which owns and operates a Water Treatment Plant. On or about May 16-17, 2016, EPA inspected the Respondent’s Facility to determine compliance with Section 112(r) of the CAA and 40 C.F.R. Part 68.  From the time Respondent first had on site greater than 2,500 pounds of Chlorine in a process, Respondent…...

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EPA RMP citations @ water treatment plant (Cl2 & $20K, with a $133K SEP requiring Cl2 to Bleach conversion) Read More »

Pipe Painters cause NH3 release with one hospitalized (NH3 & $117K)

At 8:45 a.m. on June 8, 2017, a contractor was painting some pipes when a scissor lift struck and ruptured a pipe, releasing anhydrous ammonia gas/vapor. The contractors suffered respiratory trauma as well as received several burns. One contractor was hospitalized…. Membership Required You must be a member to access this content.View Membership LevelsAlready a...

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