PSM and RMP Citations/Analysis

NOTICE:  The OSHA cases found in these posts may be taken from OSHA citations BEFORE the “informal conference” takes places.  These cases are posted for AWARENESS and EDUCATIONAL purposes only.  I have scrubbed company names and locations from my postings, but not from the OSHA and EPA documents.  These posts are in NO WAY meant to shame any company, just providing information showing the things OSHA/EPA are finding in their PSM/RMP inspections.

OSHA PSM citations @ frozen seafood distributor (NH3 & $155K w/ Repeats and SVEP)

OSHA began a programmed-targeted inspection on July 23, 2015, under the agency’s Process Safety Management Covered Chemical Facilities National Emphasis Program to reduce or eliminate the release of highly hazardous chemicals. Following the inspection of the plant’s anhydrous ammonia refrigeration system, OSHA issued citations for 11 serious and three repeat violations and also placed the…...

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OSHA PSM citations @ frozen food plant (NH3 & $100K, w/ pre-citation settlement agreement)

OSHA returned to a food manufacturing facility and found previously cited hazards had reoccurred, the management of the business took an unusual step and told OSHA the company accepted responsibility for the safety and health hazards and signed a pre-citation settlement agreement with OSHA on Jan. 15.  OSHA cited the business, which manufactures frozen foods sold…...

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EPA RMP citations @ food facility (NH3 & $7K)

On June 3-5, 2015, an authorized representative of the EPA conducted a compliance inspection of the Respondent’s facility to determine compliance with the Risk Management Plan (RMP) regulations promulgated at 40 C.F.R. Part 68 under Section 112(r) of the CAA. The EPA found that the Respondent had violated regulations implementing Section 112(r) of the CAA…...

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EPA RMP citations @ milk and fruit juice facility (NH3 & $255K, with SEPs $316K)

Respondent owns and operates a controlled temperature production plant for milk and fruit juices. The Facility is located in a predominantly industrial and commercial area, across the street from the Lynn wastewater treatment plant, which also is an RMP facility. The Facility is within a quarter mile of a church, restaurants, other businesses, and freight…...

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EPA RMP Citations @ poultry processing facility (NH3 & $8K)

The Respondent is poultry processing business. On April 14-15, 2015, EPA conducted a compliance inspection of the Respondent’s facility to determine compliance with the Risk Management Plan (RMP) regulations promulgated at 40 C.F.R. Part 68 under Section 112(r) of the CAA. The EPA found that the Respondent had violated regulations implementing Section 112(r) of the CAA…...

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EPA RMP citations @ food facility (NH3 & $5K)

On July 25, 2014, EPA conducted a compliance inspection to determine its compliance with the Risk Management Plan (“RMP”) regulations promulgated pursuant to Section 112(r) of the Act, and set forth at 40 C.F.R. Part 68. Based on the July 25, 2014 inspection and documents submitted by Respondent, EPA has determined that Respondent violated the…...

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EPA RMP citations @ gas packaging plant (NFPA 4 Flammable Mixture & $55K)

I should point out that this facility was found to be OVER the threshold for 180 days over a three (3) year period.  EPA went through paper work to find times the facility had over 10,000 pounds of a NFPA “4” flammable mixture in their process.  The process involves dissolving acetylene in acetone in order…...

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OSHA PSM citations @ chicken processing facility (NH3 & $154K)

Inspections of the leading supplier of fast food and supermarket chicken processing facilities have resulted in $154,000 in penalties for deficiencies in ammonia refrigeration system. The leading supplier of fast food and supermarket chicken has racked up more than $1.87 million in fines from OSHA this year for exposing workers to multiple safety and health…...

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OSHA PSM citations @ chicken processing facility (NH3 & $308K)

Inspections of the leading supplier of fast food and supermarket chicken processing facilities have resulted in an additional $462,000 in penalties for deficiencies in ammonia refrigeration systems at two of the company’s facilities. The leading supplier of fast food and supermarket chicken has racked up more than $1.87 million in fines from OSHA this year…...

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EPA RMP citations @ propane facility (LPG & $275K)

NOTE: This was a facility that was found to be covered by EPA’s RMP rule but had not submitted a RMP and was found to not have a functioning process safety management program.   On or about July 7, 2011, U.S. EPA issued an Information Request to Respondent to determine whether the Facility was in…...

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EPA RMP Citations @ food facility (NH3 & $6K)

On March 24-25, 2015, an authorized representative of the EPA conducted a compliance inspection of the Respondent’s facility, to determine compliance with the Risk Management Plan (RMP)’regulations promulgated at 40 C.F.R. Part 68 under Section 112(r) of the CAA. The EPA found that the Respondent had violated regulations implementing Section 112(r) of the CAA by…...

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EPA RMP Citations @ fertilizer facility (NH3 & $1K)

PLEASE NOTE:  I normally do not post this type of citation as it is insignificant in dollar amounts; however, this one seems very odd so I posted it.  Painting over a name plate, which is actually still legible (even if it was not, it was cleaned and fully legible) was a $1500 citation AND was…...

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