PSM and RMP Citations/Analysis

NOTICE:  The OSHA cases found in these posts may be taken from OSHA citations BEFORE the “informal conference” takes places.  These cases are posted for AWARENESS and EDUCATIONAL purposes only.  I have scrubbed company names and locations from my postings, but not from the OSHA and EPA documents.  These posts are in NO WAY meant to shame any company, just providing information showing the things OSHA/EPA are finding in their PSM/RMP inspections.

EPA RMP citations @ poultry processing facility (NH3 & $40K- 89 pd release thru “recalled” PRV)

Respondent’s facility is a poultry processing facility and uses 145,000 pounds of ammonia (anhydrous) as part of its covered process. On March 26, 2016, at approximately 8:05.p.m., the refrigeration staff received an odor complaint. Upon inspection, they discovered a pressure release valve (PRV) released prematurely on the marination tanks located on the roof. The staff

EPA RMP Program 2 Citations @ fertilizer facility (NH3 & $15K)

EPA found that Respondent had violated regulations implementing Section 112(r) of the Act at 40 C.F.R. Part 68 by failing to comply with the regulations as noted on the enclosed Risk Management Plan Inspection Findings and Alleged Violations Summary, which is hereby incorporated by reference. In consideration of Respondent’s size of business, its full compliance

EPA RMP citations @ beverage plant (NH3 & $81K)

Respondent operates a beverage production plant with the capacity to produce energy drinks, teas and beer. The production plant uses 160,300 pounds of anhydrous ammonia in its refrigeration system to provide cooling capabilities for its beverage products. On August 22, 2013, the EPA conducted an onsite inspection of Respondent’s RMProgram related records and equipment for

EPA RMP citations @ food plant (NH3 & $133K)

Respondent owns and operates an ammonia refrigeration process, which is an RMProgram level 3 regulated process that stores or otherwise uses 95,000 pounds of anhydrous ammonia for cooling and freezing capabilities for its waffle products. On August 20, 2013, EPA conducted an on-site inspection of the RMProgram related records and equipment for the purpose of

EPA RMP citations @ food oil products manufacturing and distribution facility (NH3 & $43K)

Respondent owns and operates a food oil products manufacturing and distribution facility which is engaged in packaging margarine, liquid oil and shortenings. Respondent operates a closed loop refrigeration system which utilizes or utilized anhydrous ammonia at the Facility. Respondent uses and stores 13,800 lbs. of anhydrous ammonia in the refrigeration system. The Facility is subject

EPA RMP citations @ ice plant and cold storage (NH3 & $49K)

Respondent owns an ice production operation and two refrigerated warehousing storage operations which consist of two separate ammonia closed-loop refrigeration system processes. Both processes have refrigerated and frozen storage space using industry standard mechanical refrigeration designs including multiple cooling coils (evaporators), heat rejection towers (condensers), rotary screw compressors, and ammonia service pressure vessels. At the single

EPA RMP GDC citations @ ice plant (NH3 & $40K)

Respondent owns and operates a facility that produces, processes, handles, and/or stores a regulated extremely hazardous substance, anhydrous ammonia. The facility uses anhydrous ammonia in a closed-circuit refrigeration system to produce and store ice. Though the ice maker process runs continually, employees are not normally present at the facility outside of business hours. On March

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