PSM and RMP Citations/Analysis

NOTICE:  The OSHA cases found in these posts may be taken from OSHA citations BEFORE the “informal conference” takes places.  These cases are posted for AWARENESS and EDUCATIONAL purposes only.  I have scrubbed company names and locations from my postings, but not from the OSHA and EPA documents.  These posts are in NO WAY meant to shame any company, just providing information showing the things OSHA/EPA are finding in their PSM/RMP inspections.

OSHA PSM citations @ Chemical Plant (Methyl Mercaptan & $99K)

Four workers were killed by a lethal dose of methyl mercaptan gas in November 2014.  OSHA has cited the company for 11 safety violations and identified scores of safety upgrades the company must undertake to prevent future accidents at its manufacturing building. The company employs 313 workers who manufacture crop protection materials and chemicals there.  The […]

EPA RMP citations @ aerosol and non-aerosol product manufacturing and packaging facility (Flammable & $57,369 w/ $147K SEP)

Respondent is the operator of an aerosol and non-aerosol product manufacturing and packaging facility. The Facility, including its chemical storage tanks, is located less than 0.1 mile from the nearest neighboring commercial/industrial facility. There are several commercial facilities within a 1,000 foot radius of the Facility. Respondent manufacturers and packages into personal-sized containers a number

EPA RMP General Duty Clause citations @ Coke facility (Flammables; $50K – Failure to maintain desiccant dryer led to explosion)

This is not just another RMP General Duty Clause case.  This case centers around a “critical utility” and how its FAILURE led to the release of a flammable gas and explosion.  And the critical utility was the plant air system and the critical component was air dryer.  The facility had recognized these systems as critical

EPA RMP Citations @ chemical/plastics facility (Formaldehyde & $10K)

On May 24,2012, EPA conducted a compliance inspection of Respondent’s facility to determine compliance with the Risk Management Program (“RMP”) regulations promulgated at 40 C.F.R. Part 68 under Section 112(r) of the Act. EPA found that the Respondent had violated regulations implementing Section 112(r) of the Act by failing to comply with the regulations. The

EPA RMP General Duty Clause citations @ diesel facility (Flammables; $30K – Piping Corrosion led to failure and VCE)

Respondent produces processes, handles, or stores, among other things, propane, hydrogen. isopentane, pentane, isobutane, and methane, which are all listed at 40 CFR Part 68 as extremely hazardous flammable chemicals.  On August 3, 2014, there was a release of flammable substances from piping at the facility and a fire ensued.  There were no injuries or

OSHA PSM citations @ manufacturer of custom-sized resin balls (Formaldehyde & $105K)

A manufacturer of custom-sized resin balls used as flotation devices in the petroleum and fracking industries failed to protect its employees from the risk of death or serious injury from potential fires, explosions and other hazards by not providing and using mandatory safeguards.  Officials from OSHA began inspecting the plant in October 2014, in response

EPA RMP citations @ food facility (SO2; $7K – Special NOTE: MOC on Staffing)

On May 15, 2013, EPA conducted a compliance inspection of Respondent’s facility to determine compliance with the Risk Management Plan (RMP) regulations promulgated at 40 C.F.R. part 68 under section 112(r)(7) of the Act. The EPA found that the Respondent had violated regulations implementing section 112(r)(7) of the Act by failing to comply with the

OSHA PSM citations @ aluminum foundry (CL2 & $160K)

Unsafe use of chlorine gas was discovered by OSHA in September 2014 after a complaint prompted an inspection. Investigators found employees endangered by permit-required confined space hazards while working in foundry furnaces. As a result, OSHA issued 31 serious health and safety citations with proposed penalties of $160,200. Inspectors determined the company failed to train

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