PSM and RMP Citations/Analysis

NOTICE:  The OSHA cases found in these posts may be taken from OSHA citations BEFORE the “informal conference” takes places.  These cases are posted for AWARENESS and EDUCATIONAL purposes only.  I have scrubbed company names and locations from my postings, but not from the OSHA and EPA documents.  These posts are in NO WAY meant to shame any company, just providing information showing the things OSHA/EPA are finding in their PSM/RMP inspections.

EPA RMP citations @ bleach manufacturing plant (Cl2 & $88K)

The Respondent owns and operates a bleach manufacturing facility, which operates a bleach manufacturing process (the Process) and maintains a maximum chlorine inventory greater than the threshold quantity of 2,500 pounds. The Process is subject to OSHA’s process safety management standard, 29 C.F.R. § 1910.119, because the Process involves greater than the threshold quantity of […]

EPA RMP GDC citations @ bulk storage facility (Flammable Liquids & $23K w/ $150K SEP)

Respondent is the owner and operator of a facility. Respondent operates a bulk liquid storage facility and offers a full range of heating, blending, and product services. Various products, such as vegetable oil, chemicals, and petroleum products, are received in tanks for storage and transferred out of the facility to customers. Some of the petroleum

EPA RMP GDC & EPCRA citations @ facility that produces glass-to-metal seals and high-temperature co-fired ceramics (NH3 & $117K)

Respondent operates a facility that produces glass-to-metal seals and high-temperature co-fired ceramics for use in semiconductor products. The Facility is located just over half a mile from a residential neighborhood; just under three-quarters of a mile from a charter school; just over three-quarters of a mile from a church and a skating rink; less than

EPA RMP & GDC citations @ facility manufacturing chlorine, bleach, and hydrochloric acid ($85K w/ two SEPs @ $264K & $98K)

Respondent operates a facility to manufacture chlorine, bleach, and hydrochloric acid. At all times relevant to this CAFO, Respondent produced, used, or stored more than 2,500 pounds of chlorine at the Facility and was subject to the requirements of CAA § 112(r)(7). At all times relevant to this CAFO, Respondent produced, used, or stored hydrogen

EPA RMP citations @ repackaging facility (Cl2, SO2, Flammables & $261K)

Respondent is the facility’s owner and operator. The EPA inspected the Facility from July 27 to July 29, 2021, to determine the Respondent’s compliance with Section 112(r) of the CAAmand 40 C.F.R. Part 68 (“the Inspection”).  Operations at Respondent’s Facility include, among others, repackaging chlorine for utilization in sodium hypochlorite bleach manufacturing. The Facility also

EPA RMP citations @ chlorine, bleach, and hydrochloric acid facility (Cl2, H2, HCL & $264K w/ $363K SEP)

Respondent operated a facility (the “Facility”) to manufacture chlorine, bleach, and hydrochloric acid. Respondent produced, used, or stored more than 2,500 pounds of chlorine at the Facility and was subject to the requirements of CAA § 112(r)(7). Respondent produced, used, or stored hydrogen at the Facility and was subject to the requirements of CAA §

OSHA PSM citations @ Food plant (NH3 & $394K)

OSHA has again found a large food manufacturer with a history of hazardous workplace safety practices in violation of dozens of safety and health hazards. The producer of glass-pack, canned, frozen, refrigerated, freeze-dried, and snack food products under it’s brand, as well as other private labels, also operates eight other manufacturing plants, including five in

EPA RMP citations @ fertilizer manufacturing facility (GMAP, DAP, and NH3 & $217K w/ $100K SEP)

Respondent operates a granular monoammonium phosphate (GMAP) process and a diammonium phosphate (DAP) process at the Facility, meeting the definition of “process”, as defined by 40 C.F.R. § 68.3. A different Respondent operates an anhydrous ammonia process at the Facility, meeting the definition of “process”, as defined by 40. C.F.R. § 68.3. The GMAP and

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