PSM and RMP Citations/Analysis

NOTICE:  The OSHA cases found in these posts may be taken from OSHA citations BEFORE the “informal conference” takes places.  These cases are posted for AWARENESS and EDUCATIONAL purposes only.  I have scrubbed company names and locations from my postings, but not from the OSHA and EPA documents.  These posts are in NO WAY meant to shame any company, just providing information showing the things OSHA/EPA are finding in their PSM/RMP inspections.

EPA RMP Citations @ plastics material and resin manufacturing facility (1,3-Butadiene & $118K w/ $386K SEP)

SAFTENG NOTES:  Interesting citations… GDC on “Opening process equipment” and GDC on LEL detector(s) locations The Respondent operates plastics material and resin manufacturing processes at the Facility that produces polymers used in various applications and products, meeting the definition of “process “as defined by 40 C.F.R. § 68.3. The Respondent produces, processes, handles, and stores…...

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EPA RMP Citations @ plastics material and resin manufacturing facility (1,3-Butadiene & $118K w/ $386K SEP) Read More »

EPA RMP Citations @ Organic Chemical Manufacturing facility (VA, EO, NH3, CH4 & $36K w/ $99K SEP)

Respondent has an “All Other Basic Organic Chemical Manufacturing” process at the Facility, meeting the definition of “process” as defined by 40 C.F.R. § 68.3. Respondent has greater than a threshold quantity of Vinyl Acetate, Ethylene oxide, Ammonia, Methane, Propylene, Acetaldehyde, and a Flammable Mixture (” the Regulated Substances”) in a process at the Facility,…...

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EPA RMP Citations @ Organic Chemical Manufacturing facility (VA, EO, NH3, CH4 & $36K w/ $99K SEP) Read More »

EPA RMP Citations @ NH3, Urea, NH4NO3 manufacturing facility (CH4, H2, NH3, Cl2 & $30K)

Respondent is the owner and operator of the facility that produces anhydrous ammonia, urea fertilizer, and urea-ammonium nitrate which are loaded on trucks and railcars for distribution. The Respondent’s Facility chemical processes meet the definition of “process” and “covered process”, as defined by 40 C.F.R. § 68.3. The Respondent’s RMP program level 3 covered processes…...

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EPA RMP Citations @ NH3, Urea, NH4NO3 manufacturing facility (CH4, H2, NH3, Cl2 & $30K) Read More »

EPA issues RMP citations @ manufacturing facility (Ethylene and Vinyl Acetate Monomer & $17K w/ $65K SEP)

Respondent is the owner and operator of the facility that produces, processes, stores, or handles more than 10,000 pounds of ethylene and more than 15,000 pounds of vinyl acetate monomer (Acetic acid ethenyl ester). The EPA inspected the Facility from January 16, 2020 to January 17, 2020, to determine the Respondent’s compliance with 40 C.F…...

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EPA issues RMP citations @ manufacturing facility (Ethylene and Vinyl Acetate Monomer & $17K w/ $65K SEP) Read More »

EPA issues RMP citations @ gas processing plant (NH3, SO2, C₄H₁₀, H2 & $174K)

Respondent is the owner and/or operator of a gas processing plant that has on-site for use/storage 55,126 pounds of sulfur dioxide, 8,240 pounds of anhydrous ammonia, 130,000 pounds of butane, and over 10,000 pounds of hydrogen.  Respondent has three RMProgram level 3 covered processes, which store or otherwise use sulfur dioxide, butane, and hydrogen. Sulfur…...

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EPA issues RMP citations @ gas processing plant (NH3, SO2, C₄H₁₀, H2 & $174K) Read More »

EPA issues RMP citations @ wholesale gas supplier facility (Flammable Gases and HCL & $24K)

The Respondent is a wholesale gas supplier. Operations include the filling, storing, and transfer of industrial gases. The facility receives bulk gases in tanker trailers and then transfers them to storage tanks before transferring them to smaller containers or back into tanker trailers for wholesale. Additionally, the facility receives nearly empty bulk trailers and containers…...

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EPA issues RMP citations @ wholesale gas supplier facility (Flammable Gases and HCL & $24K) Read More »

EPA issues RMP citations @ ice manufacturing facility (NH3 & $182K)

Respondent owns and operates an ice manufacturing facility that typically operates 24 hours a day, seven days a week. On June 26, 2019, EPA performed an inspection of the Facility pursuant to Section 112(r) of the CAA, Sections 304-312 of the Emergency Planning and Community Right-to-Know Act (“EPCRA”), and Section 103 of the Comprehensive Environmental…...

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EPA issues RMP citations @ ice manufacturing facility (NH3 & $182K) Read More »

EPA issues RMP citations @ frozen poultry storage facility (NH3 & $151K)

The Respondent operates a frozen poultry storage facility adjacent to other businesses, within several hundred feet of residences, and near a hospital. Respondent uses anhydrous ammonia in a refrigeration “process,” as defined by 40 C.F.R. § 68.3, in a system of pipes and vessels at the Facility (the “Process”). On June 5, 2019, EPA inspectors…...

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EPA issues RMP citations @ frozen poultry storage facility (NH3 & $151K) Read More »

Containerboard Manufacturer will pay $2.5 Million for Violating Clean Air Act/RMP GDC at its Louisiana Mill

On February 8, 2017, an explosion at the DeRidder Mill killed three contract workers and injured seven others (the “Explosion”). These workers from Elite Welding, LLC (“Elite”), were welding on the cracked intersection of a vertical eight-inch clean condensate pipeline and a three-inch pipeline near the Mill’s 100,000-gallon foul condensate tank. This tank accumulates harmful…...

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EPA issues RMP citations @ synthetic rubber manufacturing facility (1, 3-Butadiene and NH3 & $100K)

Respondent has a synthetic rubber manufacturing process at the facility that processes two petrochemicals, butadiene and styrene, and the temperature of the reaction is controlled by anhydrous ammonia. Respondent has greater than a threshold quantity of 1, 3-Butadiene and Ammonia (anhydrous) in a process at the Facility, meeting the “covered process” definition defined by 40…...

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EPA issues RMP citations @ synthetic rubber manufacturing facility (1, 3-Butadiene and NH3 & $100K) Read More »

EPA issues RMP GDC citations @ three (3) chemical manufacturing and distribution facilities (Oxidizers and Flammable Liquids & $85K)

Respondent is the current operator of a chemical manufacturing and distribution facilities. The General Duty Clause applies to any stationary source producing, processing, handling, or storing regulated substances, as defined above, or other extremely hazardous substances (“EHS”). EHSs include regulated substances listed pursuant to Section 112(r)(3) of the Act at 40 C.F.R. § 68.130 and…...

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EPA issues RMP GDC citations @ three (3) chemical manufacturing and distribution facilities (Oxidizers and Flammable Liquids & $85K) Read More »

EPA issues RMP GDC citations @ manufacturer of electro-optical components ($46K)

The respondent’s facility (“Facility”) is located in a mixed-use area. The Facility is located on the third and fourth floors of a mixed-use commercial/industrial building that houses medical offices, a deli, and other businesses. The Facility is located within a third of a mile of several tourist attractions, including museums and restaurants. The east end…...

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