Is a hazard review synonymous with a process hazard analysis (PHA)?

The prevention program requirements under 40 CFR Part 68, Subparts C and D, include “hazard reviews” and “process hazard analyses”. Is a “hazard review” synonymous with a “process hazard analysis” (PHA)?

No, and here is the difference…

(emphasis and links by me)

A hazard review is part of the Program 2 prevention program (40 CFR §68.50). The hazard review MUST identify

  • the hazards associated with the process and regulated substances,
  • opportunities for equipment malfunctions, or human errors
  • safeguards needed to control the hazards or prevent equipment malfunction or human error, and
  • any steps used or needed to detect or monitor releases

A PHA is a requirement of the Program 3 prevention program (40 CFR §68.67). It involves the rigorous step-by-step examination of processes, process equipment and controls, and procedures to identify each point at which a mishap may occur (e.g., a valve failing, a gauge malfunctioning, human error) and examines the possible consequences of the mishap (58 FR 54196; October 20, 1993).

To complete a PHA owners or operators may use a “what if” analysis, a checklist, a hazard and operability study (HAZOP), a failure mode and effects analysis, or a fault tree analysis (40 CFR §68.67(b)).

Scroll to Top