NH3 2,100 pound NH3 LOPC event exposes eight (8) workers, one hospitalized ($119K)

On January 27, 2019, 12 employees needed transport to nearby hospitals after a a release of 2,100 pounds of anhydrous ammonia.  OSHA cited the facility for failing to:

  • Equip an ammonia refrigeration system with a pressure relief device as referenced by the manufacturer’s operating manual;
  • Train technicians to use an alternative over-pressure safety procedure to prevent pipes from rupturing and releasing anhydrous ammonia;
  • Perform a management of change procedure to determine the effects of removing safety relief devices from all condensers;
  • Make available medical surveillance for response team members exposed to hazardous substances above the permissible exposure limits;
  • Inspect Level B respiratory protection equipment; and
  • Provide a medical evaluation to determine each employee’s ability to use a respirator.

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