Not following National Board code for repairs to PVs can be very costly

On Dec. 3, 2004, a 50,000-pound steel pressure vessel violently exploded at the southwest Houston Marcus Oil and Chemical facility.

The pressure vessel contained flammable hydrocarbons such as hexane.

The pressure vessel was a horizontal tank 12 feet in diameter, 50 feet long, and operated at a pressure of approximately 67 psi.

Marcus Oil did NOT use a qualified welder or proper welding procedure to reseal the vessels and did NOT pressure-test the pressure vessel after the welding was completed.

The defective welds had decreased the strength of the vessels by more than 75%.

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