On June 13, 2024, two (2) employees, 29 and 33, working as laborers for a dairy support service, were filling a Diller Model #STAL7250 Manure Tanker (Serial# LD9TA33ZXMC804135). The rubber pipe sock came off the Jamesway manure filler pipe. Employee #1 entered the tanker to retrieve the pipe sock and was overcome. Employee #2 entered the tanker to render aid to Employee #1 and was also overcome....

As we have discussed many times, UNLOADING/LOADING Hazardous Materials to/from a bulk DOT container is often times one of the highest risks on a plant site. And when the hazardous material is a liquefied compressed gas, the risks escalate quickly! Two of the more common liquefied compressed gases are LPG and NH3, which fall under 49 CFR § 173.315(n)(2), requiring… … HomeRead More...

On June 8, 2022, piping at an LNG Terminal failed, resulting in an explosion and fire.  The explosion and fire occurred entirely within the fenced boundaries of the facilities.  The facility immediately shut down its operations and notified first responders.  With assistance from local fire departments, the fire at the terminal was brought under control and extinguished.  PHMSA, in coordination with...

The Bureau of Safety and Environmental Enforcement (BSEE) was recently notified of an incident that highlights the potential risk of flash fires in offshore industrial environments, which can often result in severe injuries or fatalities if proper safety precautions are not followed. The incident occurred during a welding operation with a fit-up nozzle (Figure 1). As the welder was completing the...

For those who deal with these “hazardous materials storage cabinets,” we have seen some new design requirements over the past couple of code cycles. A lot of codes began requiring “self-closing” doors on these cabinets; however, we can go back to the 2012 edition of the IFC and find this requirement. And now the IFC is leading again, with its 2024 edition requiring BOTH “self-closing”...

EPA Region 7 developed several RMP training modules that are available to download. Topics include: Requirements of Clean Air Act section 112(r)(7); Common compliance pitfalls; Preparing for inspections and the Region 7 inspection process; and Case studies.

Respondent operated a facility that utilizes anhydrous ammonia to provide cooling capabilities to processing, shipping, cooler areas, silos, and chillers for its beef and meat products. On March 30, 2022, EPA performed an inspection of the Facility to evaluate compliance with the Comprehensive Environmental Response, Compensation and Liability Act (“CERCLA”) Section 103, EPCRA Sections...

A few years ago, I warned about the huge push to make flammable refrigerants easier to manage in the name of “global warming.” As a safety professional, this shift is alarming. Never in my career have we considered a burning rate of 10 cm/s as a means to lessen the risk associated with a flammable gas. Heck, they have even broken down the flammable gas classes/categories so that these...

When it comes to safety and health, internal consequences to support the right behavior are terribly important. Remember, external and intrinsic (natural) consequences for safe behaviors are not readily available, and we cannot expect to receive sufficient support (extra consequences) from others to sustain our proactive, safe, and healthy choices. So, we need to talk to ourselves with sincere conviction...

SPECIAL NOTE: the Cl2 was generated by a truck unloading incident that was a WRONG CHEMICAL-WRONG TANK event (phosphoric acid to sodium hypochlorite) which produced 973 pounds of Cl2. Respondent owns and operates two amino acid manufacturing facilities located near each other (the Facilities). One Facility specializes in food and beverage industries (Foods), and the other Facility specializes in...

Post-accident remedies for “human error” are usually predicated on obstructing activities that can “cause” accidents. These end-of-the-chain measures do little to reduce the likelihood of further accidents. In fact, the likelihood of an identical accident is already extraordinarily low because the pattern of latent failures changes constantly. Instead of increasing safety, post-accident remedies usually...

Who is this guide for?Professional organizations that play an important leadership role in adopting workplace safety and health strategies. Trade Associations Safety Organizations Business Councils Local Agencies Non-profit Organizations Education Centers and Programs An effective method for improving workplace safety involves creating workplace safety and health recognition programs....