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I am proud to announce that SAFTENG and The Chlorine Institute have renewed our partnership for another year (through 2026). Members of The Chlorine Institute receive a FREE SAFTENG membership. If you qualify, please contact me
NOTE: Any trade group interested in becoming a partner with SAFTENG for your Member Companies, please reach out, and I can share the plan
SAFTENG has:
- Over 19,000 categorized unsafe acts/conditions and accident/injury photos
- Over 1,500 ppt's & doc's in the SAFTENG Library
- Over 5,000 Technical Articles on Process Safety, Emergency Response & OSH topics
- Over 450 videos (those not allowed on YouTube Channel)
Many THANKS to my NEW Members and those who CONTINUE to support SAFTENG:
“Wolf Syndrome” in the context of false alarms refers to a pattern where repeated false alerts cause people to stop responding, even when a real danger appears. It’s based on the classic “crying wolf” concept and is widely discussed in psychology, emergency management, and safety‑system design.
The term is not a medical diagnosis—it’s a metaphorical description of what happens when someone or a system...
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The dome failed at a repair patch that had been improperly welded and did not provide the minimum thickness needed to contain the dome’s operating pressure. The steel mill’s mechanical integrity program lacked effective inspection and weld repair practices, contributing to the incident.
In iron manufacturing, a blast furnace operates at high temperatures to convert iron ore into molten iron. Hot,...
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Updates to align with the UN’s GHS Revision 7 begin taking effect this month. Manufacturers and importers must have updated labels and Safety Data Sheets (SDS) for chemical substances. Employers have until July 2026 to ensure their onsite programs and training reflect these revised classifications.
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In March 2026, NIOSH issued a formal request for information to update the IDLH Value Profiles. While ammonia has an established IDLH of 300 ppm, the agency is seeking new toxicology and human health effects data to refine these values.
The Focus: The RFI specifically looks for “weight-of-evidence” data on how chemical modes of action—such as the rapid desensitization of olfactory receptors—impact...
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I stumbled across this international study regarding community effects from a large scale NH3 release in 2022. The study wanted to validate or in-validate community complaints years after the event. Residents, numbers unknown, had been complaining of “loss of smell” after being exposed to hundreds of ppm’s of NH3. The study was interesting in that it claimed that some people were...
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We continue to see NH3 LOPC events from piping and piping components. We could debate whether PSM/RMP has had an impact on this industrial sector. I have no idea what actually failed nor do I know the failure mode. What I do know is that NH3 makes the news weekly. Compared to Chlorine, #2 HHC/EHS in ranking of locations, I hardly see any leaks; maybe one (1) quarter and most of those are at Government...
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I really struggle to understand how so many smart people that use the acronym “PSI” dozens of times a day, but never really grasp what it means. I have debated this topic hundreds of times as it always comes up in my LOTO and Process Safety courses and daily work I do in these safety arenas. I even asked AI if my scenario was “crazy” and it explained it the same way I was taught...
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On March 9, 2009, Employee #1 was testing a newly-installed 6 in. steel fire protection water main. When it was pressurized with air, a 6 in. pipe cap flew off the end of the pipe and struck Employee #1’s forehead, killing him.
Violations/Penalties
Serious
Total
Initial Violations
5
5
Current Violations
3
3
Initial Penalty
$13,550
$13,550
Current Penalty
$5,175
$5,175
FTA Penalty
$0
$0
#
Citation...
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On May 4, 2013, Employee #1, a 40-year-old male construction worker was blinded by a test plug that burst while conducting a leak test on a new 4″ diameter sewer line which was made of cast iron. Employee #1 said that he inserted a 2″ diameter by 2′ long test plug into the new cast iron sewer pipe. Employee #1 inflated the test plug with air using a compressor with a defective gauge....
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Employee #1 was a maintenance technician at a company that performs epitaxial processes for semiconductor manufacturing. He reported to work in the fabrication area and was briefed by a coworker, also a maintenance technician, about the day’s projects. After a few minutes, other workers began to smell a strong chemical odor, and some saw a yellow or red cloud. They quickly evacuated the area....
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At approximately 7:30 a.m. on November 2, 2007, a technician in building Number II was conducting weld-penetration tests with a chemical solution containing 95-percent ethyl nitric acid (70-percent concentration). An old container of the solution in a storage can that had been stored on a bottom shelf fell and broke when the lower shelf in the cabinet collapsed.
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At approximately 9:30 a.m. on April 24, 2019, an employee was receiving a chemical. The vendor connected the nitric acid to the chlorine tank. Because it was mislabeled, it caused a reaction with a cloud that affected seven (7) other employees.
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