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I am proud to announce that have extended our”Partners in Safety” agreement for another year (2025).

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OSHA's Construction Standard for PRCSs information collection requirements
OSHA’s Construction Standard for PRCSs specifies several information collection requirements. The following sections describe who uses the information collected under each requirement and how they use it. Employers and employees would use these information collection requirements to identify a confined space at a construction worksite. The purpose of the information would permit employers and...
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Bollard
When you see it... (Bollards)
How many code/RAGAGEP violations can you identify? Tip: Code(s) and RAGAGEPs require equipment to be protected against contact with mobile equipment when that contact could lead to an LOPC event involving a hazardous material. Answer(s) below: … HomeRead More »
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[My] Weekly Safety Thought - Building an SMS is like building a house
Imagine trying to build a house today without the proper tools, such as a hammer/nail gun, handsaw/power saw, and tape measure. These are obviously critical to the task being done WELL and EFFICENTLY. Sure, we could build a house without them, but would it be one we would buy and put our family in for 30-40 years? The same scenario applies to building a safety process/SMS! We have tools that have been...
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Weekly Safety Thought - The importance of Auditing, Inspecting, Observing, and Management Safety Contacts
In a mature Safety Process/SMS these four (4) elements play a critical role in delivering VALIDATED data to management so that the data can be analyzed and properly responded to in order to INTERVENE in the conditions/actions/attitudes BEFORE an event delivers undesired consequences. The late great Trevor Kletz said it best three decades ago in his first series of books, What Went Wrong? “In...
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Improving Safety at Facilities within the Pacific Northwest with Smaller Ammonia Refrigeration Systems (EPA RMP GDC)
While anhydrous ammonia has many environmental and operational benefits, it is also an extremely hazardous substance that, if accidentally released, presents a significant health hazard because it is corrosive to the skin, eyes, and lungs. Ammonia is also flammable at certain concentrations in air. The Environmental Protection Agency (EPA) would like to work with facilities that have ammonia refrigeration...
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EPA RMP GDC citations @ bulk storage facility (Flammable Liquids & $23K w/ $150K SEP)
Respondent is the owner and operator of a facility. Respondent operates a bulk liquid storage facility and offers a full range of heating, blending, and product services. Various products, such as vegetable oil, chemicals, and petroleum products, are received in tanks for storage and transferred out of the facility to customers. Some of the petroleum products may be considered flammable, so Respondent...
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Do OSHA’s sanitation requirements apply to railroad track employees and roadway maintenance groups that are working along the tracks?
Today, OSHA posted its latest LOI.  This one was regarding railroad track employees and roadway maintenance groups and the need to provide sanitation facilities for these workers. Question: Do OSHA’s sanitation requirements apply to railroad track employees and roadway maintenance groups that are working along the tracks? Answer: Yes. Under section 4(b)(1) of the Occupational Safety and Health...
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Pressure Testing gone bad wrong hose
Pneumatic Pressure Testing gone bad (Wrong Hose used for N2)
During a recent offshore inspection, a BSEE inspector observed operator personnel installing a 100-foot high-pressure hose, with a Maximum Working Pressure (MWP) of 5000 psi, to test pressure safety valves on pipeline pumps. The hose used was designed for hydraulic fluid and not suitable for high-pressure nitrogen; when nitrogen gas at 2500 psi was injected into the hydraulic hose, the hose blistered,...
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The NY City Bridge got hot because the drive train that moves it overheated, NOT because "climate change" or ambient temperatures caused the bridge to "swell"
The NY City Bridge got hot because the drive train that moves it overheated, NOT because “climate change” or ambient temperatures caused the bridge to “swell.” I am not a metallurgist, but I did stay at a Holiday Inn Express last week. If this bridge can not operate within its design tolerance because the ambient temps reached the upper 80’s, I will be damned if...
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Li Ion Battery Manufacturing is a PSM covered process
Lithium-ion battery manufacturing has garnered a lot of news lately, both good and bad news. Although these batteries are being manufactured in the name of being “environmentally friendly,” as is the case in many PSM/RMP-covered processes, the raw materials used in their manufacturing are anything but “friendly.”  The PSM process in this manufacturing process involves the...
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Pressure and Leak Testing Fuel Gas Piping (IFGC)
We have discussed pressure and leak testing piping in our hazardous materials processes, specifically in our PSM/RMP-covered processes. The International Fuel Gas Code (IFGC) has some great specifics on how we test natural gas piping. Interestingly enough, the IFGC code defines “pressure test” as… (emphasis by me) An operation performed to verify the gas-tight integrity of gas...
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Pneumatic Pressure Testing gone bad (20" NG line)
On March 3, 2009, at approximately 1:29 p.m., Employees #1 and #2 were conducting a gas line pressure test on a 20-inch gas line. The test involved pressurizing the line to 100 psi and holding this pressure for one (1) hour. This test was conducted to determine whether the gas line being tested could be reused or needed to be replaced. During the test, the pipe failed under the pressure. …...
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