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I am proud to announce that SAFTENG and The Chlorine Institute have renewed our partnership for another year (through 2026). Members of The Chlorine Institute receive a FREE SAFTENG membership. If you qualify, please contact me
NOTE: Any trade group interested in becoming a partner with SAFTENG for your Member Companies, please reach out, and I can share the plan
SAFTENG has:
- Over 19,000 categorized unsafe acts/conditions and accident/injury photos
- Over 1,500 ppt's & doc's in the SAFTENG Library
- Over 5,000 Technical Articles on Process Safety, Emergency Response & OSH topics
- Over 450 videos (those not allowed on YouTube Channel)
Many THANKS to my NEW Members and those who CONTINUE to support SAFTENG:
On May 4, 2013, Employee #1, a 40-year-old male construction worker was blinded by a test plug that burst while conducting a leak test on a new 4″ diameter sewer line which was made of cast iron. Employee #1 said that he inserted a 2″ diameter by 2′ long test plug into the new cast iron sewer pipe. Employee #1 inflated the test plug with air using a compressor with a defective gauge....
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Employee #1 was a maintenance technician at a company that performs epitaxial processes for semiconductor manufacturing. He reported to work in the fabrication area and was briefed by a coworker, also a maintenance technician, about the day’s projects. After a few minutes, other workers began to smell a strong chemical odor, and some saw a yellow or red cloud. They quickly evacuated the area....
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At approximately 7:30 a.m. on November 2, 2007, a technician in building Number II was conducting weld-penetration tests with a chemical solution containing 95-percent ethyl nitric acid (70-percent concentration). An old container of the solution in a storage can that had been stored on a bottom shelf fell and broke when the lower shelf in the cabinet collapsed.
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At approximately 9:30 a.m. on April 24, 2019, an employee was receiving a chemical. The vendor connected the nitric acid to the chlorine tank. Because it was mislabeled, it caused a reaction with a cloud that affected seven (7) other employees.
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Respondent is the owner and operator of a pork manufacturing and supply business. As reported in the Respondent’s risk management plan, anhydrous ammonia, Chemical Abstract Service (“CAS”) Number 7664-41-7, is used at the Facility to cool and freeze its pork products. The Facility’s freezing and cooling system holds 201,852 pounds of anhydrous ammonia. On August 13, 2023, Respondent reported the release...
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The Bureau of Safety and Environmental Enforcement’s Gulf of America Region identified a potential risk involving compressed gas cylinders across the Outer Continental Shelf in 2024 and 2025. During this period, multiple explosions were reported to the bureau and were linked to cylinder failures. Several of the explosions were severe, causing injuries and damage to facilities.
In response, the...
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NOTE: OSHA would allow the “minor servicing exception” in this scenario, although the UK HSE does not.
A tissue manufacturing company has been fined after an employee, 24, was seriously injured while clearing a machine blockage at its factory.
During the manufacturing process, a tissue blockage occurred in the rollers of the machine, and the worker instructed his colleague to ‘jog’...
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With this week’s event in Japan, where the roofs of the flammable liquid storage tanks were blown off, I shared OSHA’s “emergency venting” requirements to explain why the roofs were off the tanks, which sparked a lot of sidebar discussions. Sizing these emergency venting options is quite easy, as I explain in this article with the help of Super Grok. Although I was disappointed...
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As I say each year, the International Fire Code (IFC) is being used in 42 states, D.C., Guam, and Puerto Rico. This code, dating all the way back to 1993 when I began my career in chemical processing, has always required much of what we apply in OSHA PSM/EPA RMP to processes that operate FAR UNDER the PSM/RMP TQs. For example, any hazardous material that poses a physical or toxic hazard falls under...
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My friend and one hell of a fine process safety guru in NH3 refrigeration, Brian Chapin, is always sharing this stuff with me. This is another great example of how correlation ≠ does not cause causation. Of course, this is the extreme, but I will bet many of us have seen correlation turn into causation in our accident investigations. These little reminders from Brian will keep you grounded and...
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Chemical Process Safety (PSM/RMP)
Combustible Dusts
Flammable Liquids
Free
Hazardous Materials
OSHA Compliance
Yes, both terms essentially mean the same thing, but they refer to very different hazardous atmospheres. LEL, or Lower Explosive Limit, applies to gases and Vapors. MEC, which is Minimum Explosive Concentration, deals with Combustible Dusts. Here are some other differences:
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