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Line Break fatality with two serious injuries (NH3)
A contract worker died and two others were injured in an ammonia gas leak at a chemical factory. The three (3) contract workers, 24, 37, 24, were working at a chemical factory which was producing soda ash and other products. When they were trying to check an ammonia leak from a pipe around 3.15 p.m., the gas gushed out, leading to the death of one of the workers on the spot. The other two have been...
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UPDATE: EPA's RMP Hot Work Permit retention period
In 2015 and 2022, I mentioned that the EPA proposed updating 68.85 by requiring Hot Work permits to be retained for five (5) years, where that frequency came from, and why they wanted to update the standard.  Members can read… EPA proposing a retention period for Hot Work Permits and How long do you keep your hot work permits? As it went through public comments, the EPA settled on a different...
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Do you have long-term authorized Hot Work areas?
One of the quandaries I find with the “Safe HW Area” approach is those areas that are actually set up as weld shops with all the bells and whistles we want in welding shops, such as ventilation to control exposures resulting from welding, cutting, and grinding.  For example… 1910.252(a)(2)(viii) Ducts, requires that any ducts and/or conveyor systems that might carry sparks to...
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OSHA issues PRCS Citations @ Trucking company ($621K)
The Minnesota Department of Labor and Industry’s (DLI’s) Minnesota OSHA (MNOSHA) Compliance has issued a $621,600 penalty to a trucking company primarily for lack of confined-space safety requirements at its facility in Virginia, Minnesota, following a worker fatality in a tanker in March 2024. In July 2024, MNOSHA Compliance issued 10 serious citations for violations of the general industry,...
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Cultural Assessment TrustCredibility
2nd Cultural Assessment of a Class 1 Railroad
In 2017, FRA published a report on safety culture sponsored by the U.S. Department of Transportation’s (DOT) Safety Council. The report states that when safety culture is strong, there are less frequent and less severe accidents. DOT defines safety culture as the shared values, actions, and behaviors that demonstrate a commitment to safety over competing goals and demands and cited the following ten...
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Top 10 Principles of Managing Organizational Change
The critical issue is that a proposed change’s direct and indirect effects on the control of hazards should be identified and assessed. Due to the greater potential consequences of an accident, major accident hazard sites should aim for greater reliability in their planning and decision-making. Avoid too many simultaneous changes, which may result in inadequate attention to some or all—phase...
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Refine Non-Destructive Testing to Improve Nurse Tank Safety, Phase III
The FMCSA has begun Phase III of a project to refine the non-destructive metallurgical testing method and protocol for detecting cracks in nurse tanks and to determine possible relationships to causal factors not previously considered in detail. Background: … HomeRead More »
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Features of a positive safety culture (UK' Office of Rail and Road)
Culture can best be understood as “the way we do things around here.”  An organization’s culture will influence human behavior and performance at work. Poor safety culture has contributed to many major incidents and personal injuries. Success typically comes from: good leadership, good worker involvement, and good communications. Creating a positive safety culture in an organization...
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Should management be disciplined for worker behavior?
I have seen some crazy videos this year of just unreal worker behaviors. The ones that shock me to my core are what I would call “horseplay.” These are the times workers need to be terminated. I may go as far as issuing discipline to those watching/taping and even up the ladder to supervisors and managers responsible for the workers and/or where the behaviors occur. But I will spare the supervisor...
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PRCS Fatality - Engulfment (Water valve pit)
On February 23, 2023, at 11:45 a.m., an employee working for a city water department was repairing a leaking 12-inch PVC waterline main valve. The valve was located in a utility vault approximately 5 feet deep. The employee turned off the water to the west of the valve by opening multiple fire hydrants. He and a coworker closed the valve, stopping the water from flowing. The employee did NOT turn the...
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HAZCOM Card Labeling
OSHA's newest Quick Card on HAZCOM labeling is WRONG
Sometimes, this government wears me out. A friend and I had this discussion last week about Chemical Container Labeling. The standard is VERY CLEAR (for those who take the time to read it). It comes down to the following: 1910.1200(f)(1) Labels on shipped containers vs 1910.1200(f)(6) Workplace labeling So the first sentence in OSHA’s newest Quick Card is flat-out WRONG.  Here are my previous...
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OSHA will allow the use of the NHANES age-correction data for the creation and use of age-correction tables other than the ones in Appendix F under certain conditions
OSHA’s current age-correction table, Appendix F, discontinues at age 60. More people are working into their sixties instead of retiring, and there is no adequate way to assess presbycusis (age-related hearing loss) in these workers using the current OSHA table. OSHA’s age-correction tables were based on a small sample size and research from the 1970’s. You advocate for the use of...
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