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I am proud to announce that SAFTENG and The Chlorine Institute have renewed our partnership for another year (through 2026).  Members of The Chlorine Institute receive a FREE SAFTENG membership.  If you qualify, please contact me

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OSHA PSM citations @ foodservice distributor (NH3 & $72K)
Responding to a complaint from employees at a facility operated by the fourth largest foodservice distributor in the U.S., OSHA found that a check valve in the food plant’s pump room leaked about 9 pounds of anhydrous ammonia on Oct. 21, 2015. Inspectors also found the ammonia sensor in the pump room did not sound an alarm as expected. OSHA’s inspection identified several deficiencies in...
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OSHA Clarifies the Flammable Atmospheric Storage Tank PSM Exemption and why they seek to change it
The existing PSM standard applies in part to processes involving a flammable liquid or gas on site in one location in a quantity of 10,000 pounds or more. However, the existing PSM standard contains an exemption for “[f]lammable liquids stored in atmospheric tanks or transferred which are kept below their normal boiling point without benefit of chilling or refrigeration.” 29 CFR §1910.119...
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Process Safety Management SER Background Document (May 2016)
As an initial step, and prior to publication of any proposed changes to existing rules or enforcement policies, OSHA is convening a Small Business Advocacy Review Panel (“SBAR Panel”) in accordance with the Regulatory Flexibility Act, or RFA (Sections 601 through 612 of Title 5 of the United States Code). This Panel consists of members from OSHA, the Small Business Administration...
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Process Safety Management Small Business Regulatory Enforcement Fairness Act (SBREFA) SER Background Document (May 2016)
The Process Safety Management (PSM) standard is intended to prevent or minimize the consequences of catastrophic releases of highly hazardous chemicals (HHCs). It requires employers to adopt a comprehensive management program that integrates technologies, procedures, and management practices to help assure safe and healthy workplaces. OSHA is considering revisions to the PSM standard, including changes...
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UPDATE on OSHA's PSM Revisions (May 2016)
Last week OSHA shared an update on where they are at with their desired revisions to the PSM standard (1910.119).  Some of the potential PSM Revisions include:   Atmospheric Storage Tanks Oil and Gas-Well Drilling, Servicing, and Production Chemical Reactivity Safer Technology and Alternatives Additions to Appendix A Chemicals Dismantling/Disposal of Explosives Define/Updating RAGAGEP Mechanical...
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Diesel Fuel Flash Fire?
Back on March 4, 2016 a contractor/truck driver was transferring “diesel fuel” of some type from a storage tank to his truck when there was a flash fire.  He received 2nd and 3rd degree burns over 50% of his body and has since passed away from his injuries.  When I saw this incident in my Incident Alerts I was very curious as to how diesel fuel could be involved in a flash fire...
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Pressure Differential Between Safety or Safety Relief Valve Setting and Pressure Vessel Operating Pressure (NBIC)
We have seen this far too often… operating ranges that are too close to RV set points.  Here is some excellent guidance from a great pressure vessel RAGAGEP, the National Board (NBIC-Parts 1-3) on how to establish the DESIGN characteristics for a pressure vessel based on the OPERATING PARAMETERS the vessel will be operating in… … HomeRead More »
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2016 Photo of the Week #19 (Car Seal and RV Venting)
Now, see if you can find the mistake.
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2016 Video of the Week #19 (Dangers of Excavating - Electrical)
 
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How strong is your MI "Quality Assurance Program"?
Both OSHA and EPA require PSM/RMP facilities, more specifically covered process(s), have a QA program in their Mechanical Integrity (MI) Program… 1910.119(j)(6) Quality assurance. 1910.119(j)(6)(i) In the construction of new plants and equipment, the employer shall assure that equipment as it is fabricated is suitable for the process application for which they will be used. 1910.119(j)(6)(ii) Appropriate...
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NEW version of CAMEO is now available (May 2016)
If you’re using the desktop version of CAMEO Chemicals already, you can use the automatic update feature to get the latest version. When CAMEO Chemicals tells you a new version is available, you have the option to let the program download and install the new version for you automatically as a replacement for your current version. What’s changed in CAMEO Chemicals 2.6? … HomeRead...
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Does 1910.134 require a separate fit test for each harness where respirator wearers are required to use different harnesses, depending on their job task? (OSHA LOI)
Background: You’ve pointed out that in some workplaces, employees may be required to wear a different harness on the same manufacturer’s model facepiece and sealing surface for different work scenarios such as different work modes (negative vs. positive pressure) or for flame and heat protection. During our meeting, we discussed… One respirator model has two harness options that connect...
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