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I am proud to announce that SAFTENG and The Chlorine Institute have renewed our partnership for another year (through 2026).  Members of The Chlorine Institute receive a FREE SAFTENG membership.  If you qualify, please contact me

NOTE: Any trade group interested in becoming a partner with SAFTENG for your Member Companies, please reach out, and I can share the plan

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EPA RMP General Duty Clause citation @ chemical plant (36% Hydrochloric Acid; $30K)
The respondent produces, processes, stores, and/or handles extremely hazardous substances, including hydrochloric acid (36%), due to its toxic and corrosive characteristics and propensity to volatilize in ambient air.  On July 25, 2014, there was a release of hydrochloric acid (36%) at the Facility.  An operator while on his normal rounds gauging the Boiler I house Sump, noticed an abnormal...
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Using Purged and Pressurized Enclosures for Electrical Equipment (Hazardous Locations)
Everyone once in a while we come across purged and pressurized enclosures during our PSM/RMP audits involving processes that contain/process flammable liquids or gases.  These purged and pressurized enclosures are used in lieu of using enclosures that are either intrinsically safe or explosion proof.  But this method of protecting the process from ignition sources is NOT as simple as some...
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2015 Photo of the Week #31 (Electrical)
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2015 Video of the Week #31 (They walk among us and WE have to train them)
 
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46 incidents & 3 updates (7/30/15)
    Over 12,500 exclusive unsafe acts/conditions and accident/injuries photos and over 1,100 ppt’s & doc’s from more than 2,797 contributors! Many THANKS to my NEW and RENEWING “Partners in Safety“ 2015 Fatality Tracker Electrical 28 (2014 =55) (2013 = 32) (2012 = 68) Forklift/Aerial 28 (2014 = 60) (2013=62) (2012 = 52) Mining* 18 (2014 =...
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OSHA Heat App and Heat Illness Awareness
Summer’s here and temperatures are rising in the Southwest. Extreme heat kills dozens of workers every year, and sickens thousands more. Tips and tools from OSHA can help keep workers – and others – safe. Among the most at-risk industries are construction, transportation, agriculture and landscaping. New and temporary workers are especially susceptible to heat-illness and death due...
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When is a compressed gas cylinder in "storage"?
Anyone who has done any audits knows this question carries a lot of weight, since cylinders “in use” have different safety requirements versus cylinders that are “in storage”.  The great safety folks at OR-OSHA have provided a really nice flow chart we can use to establish the state the cylinder is in so that the proper safety rules can be applied to it.  And yes,...
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OSHA PSM citations @ energy facility (Flammables & $112K)
On Jan. 20, a pressure-relief device released flammable gas and liquid into the atmosphere; it burned for more than two hours. OSHA investigated the facility and cited the employer for one willful and six serious safety violations. The violations included failing to train operators, update operating procedures, conduct a management of change analysis when changing software and hardware, conduct periodic...
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EPA RMP General Duty Clause citation @ power plant (Hydrogen Peroxide; $30K)
Respondent owns and operates a Power Plant (“Facility”) which produces processes, handles, or stores, among other things, hydrogen peroxide, which is an extremely hazardous substance when stored in a carbon steel tank and produces hydrogen, a regulated substance, when reacting with carbon steel.  On July 25, 2014, there was an incident in which a tank had an uncontrolled release of...
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OSHA issues proposed rulemaking clarifying the ongoing obligation to make and maintain accurate records of work-related injuries and illnesses
OSHA today issued a Notice of Proposed Rulemaking that clarifies an employer’s continuing obligation to make and maintain an accurate record of each recordable injury and illness throughout the five-year period during which the employer is required to keep the records.   OSHA is issuing this proposed rule in light of the decision of the U.S. Court of Appeals for the D.C. Circuit in...
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OSHA PSM citations @ perfume factory (Flammable Liquids & $50K)
On July 22, OSHA issued eight serious safety citations from an inspection that was NOT initiated as a PSM inspection, but after determining that the company was using flammable liquids above the threshold quantities that could present a potential for a catastrophic event. Business was cited for not implementing five elements of the PSM standard, including process hazard analysis, operating procedures...
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2015 Video of the Week #30 (Propane leak and Ignition)
This is about as good of an example of how a flammable gas(s), such as propane, are MORE dangerous away from the leak point.  As you can see in this video, the leak is occurring in the top right corner of the frame and the ignition occurs off-screen to the top left and flashes back to the source.  Also take note of how the vapor in the bottom half of the frame slowly burns off after ignition. ...
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