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I am proud to announce that SAFTENG and The Chlorine Institute have renewed our partnership for another year (through 2026). Members of The Chlorine Institute receive a FREE SAFTENG membership. If you qualify, please contact me
NOTE: Any trade group interested in becoming a partner with SAFTENG for your Member Companies, please reach out, and I can share the plan
SAFTENG has:
- Over 19,000 categorized unsafe acts/conditions and accident/injury photos
- Over 1,500 ppt's & doc's in the SAFTENG Library
- Over 5,000 Technical Articles on Process Safety, Emergency Response & OSH topics
- Over 450 videos (those not allowed on YouTube Channel)
Many THANKS to my NEW Members and those who CONTINUE to support SAFTENG:
In an ordinary setting (i.e., one without flammable gases or vapors), its use is typically not considered Hot Work by many. We always managed the hazards/risks when their use was not part of a formal hazard assessment for production/shipping. But when a heat gun was used as part of maintenance activities in an area where production or shipping is not using them, this was indeed HW. ...
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Back in 2017, we discussed the hazards associated with dock levelers and working under the dock plate. These are indeed permit-required confined spaces, albeit ones that can be RECLASSIFIED using basic energy control methods (i.e., Lockout). In that 2017 article, I shared a video from a dock leveler manufacturer on how to isolate the dock plate BEFORE entering the area under it.
On March...
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On March 18, 2024, @ 11:00 a.m., it appears that Employee #1, 32, was standing under the raised forks of a forklift truck.
The forks/backrest assembly appeared to have fallen onto Employee #1.
Employee #1 died due to decapitation.
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On March 8, 2024, @ 4:50 p.m., an employee, 32, entered a unitizer (pallet stacker) machine when it engaged, crushing him.
The employee was killed.
CLICK HERE to see the video of the machine involved
Company removed guards, failed to ensure power shutoff with workers nearby
Both management and workers told inspectors that the permanent machine guards that attached directly to this specific...
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To be clear, I can’t entirely agree with Alaska OSHRC’s decision to dismiss the OSHA citation. But I am also tired of the blanketing workplaces with hi-vis gear that is NO LONGER “highly visible” or “reflective.” These vests and other HI-VIS gear are used WAY beyond their intended life cycle, making safety a highly visible mockery. If we feel this...
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According to reports, the sewage explosion occurred during a pressure test of the septic tank pipeline conducted by qualified engineers as part of the pipeline installation process.
This incident should be all we need to demonstrate why we test before the pressure retaining equipment is put into service and NEVER use hazardous materials to perform the pressure tests.
https://www.freepressjou...
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Safety should be an unwritten rule, a social norm, that workers follow regardless of the situation. It should become a value that is never questioned—never compromised.
It is human nature to shift priorities, or behavioral hierarchies, according to situational demands or contingencies. But values remain constant. The early morning anecdote illustrates that the activity of “getting dressed” is a value...
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I have this debate several times a year, and I always go to the “note” in 1910.146 related to the definition of “atmospheric hazards”. And that is never enough to convince people that 1910.146 deals ONLY with ACUTE responses to atmospheric hazards – NOT chronic responses. Now, let’s be clear, atmospheric hazards that are chronic hazards MUST be addressed/managed,...
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Respondent was the “owner or operator” of the Facility. The Facility’s refrigeration system used approximately 5,913 pounds of anhydrous ammonia. Accordingly, at the time of the violations alleged herein, Respondent operated a stationary source that handled and stored anhydrous ammonia, listed at 40 C.F.R. § 68.130, and thus was subject to the General Duty Clause found in section 112(r)(1) of the CAA.
Because...
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Respondent is the owner and operator of a facility where EPA inspected from May 17 to May 19, 2022, to determine Respondent’s compliance with Section 112(r) of the CAA and 40 C.F.R. Part 68 (“the Inspection”). The Respondent’s facility is a metal alkyl manufacturing facility. The facility produces a variety of highly reactive metal alkyls including aluminum, magnesium,...
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Catastrophe requires multiple failures – single-point failures are not enough
The array of defenses works. System operations are generally successful. Overt catastrophic failure occurs when small, apparently innocuous failures join to create opportunity for a systemic accident. Each of these small failures is necessary to cause catastrophe but only the combination is sufficient to permit failure. Put...
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An ammonia leak occurred inside the machinery room of a public athletic club with indoor ice facilities. The leak happened during the decommissioning work of an ammonia refrigeration condenser by a licensed refrigeration contractor, which resulted in the facility enacting its Ammonia Release Emergency Protocol. The incident was likely caused by the contractor not properly purging and vacuuming the...
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