Pneumatic Pressure Testing hazard put into measurable perspective

We have discussed the pros and cons of pressure testing/leak testing piping. Code requires the test to be Hydrostatic Test; but if there is a legitmate issue with doing a hydrostatic test, then we can use the pneumatic test method. But we MUST realize the catastrophic/fatal hazard of pneumatic testing. For example,

an explosion of 200 ft of Nominal Pipe Size (NPS) 36 line containing air at 500 psig can create a blast wave roughly equivalent to 80 lb of TNT.

This translates into:

Damage to Windows of 4mm Thick Annealed Glass

Small Window 0.55m by 0.55mHigh Hazard
Medium Window 1.25m by 0.55mHigh Hazard
Large Window 1.25m by 1.55mHigh Hazard
Minimum Range to No Break (m)
Small Window85.05
Medium Window137.38
Large Window307.48
Ground Vibration (m)
Maximum Effected Range189.31
Injury/Fatality to Personnel Range (m)
Fatal Distance7.55
Lung Damage11.97
Eardrum Rupture30.77
Damage to Brick Structures (m)
Houses completely demolished3.49
Houses badly damaged, beyond repair, require demolition5.17
Houses rendered uninhabitable, can be repaired with extensive work9.03
Houses rendered uninhabitable, can be repaired reasonably quickly15.51
Houses require repairs, serious inconvenience but remain habitable31.01

Data provided by https://unsaferguard.org/un-saferguard/blast-damage-estimation

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