UPDATED 09/12/20: OSHA PSM Citations @ food plant (Fatality, NH3 & $107K)

In several of my articles over the years, I have touched on the additional hazards when working with hazardous materials in an elevated position.  In my 2016 Line Break presentation @ ASSE Safety 2016, we made a special point to mention how additional safeguards need to be in place when doing line breaks at elevation.  In this 2020 fatality, we now know the deceased was working from a scissor lift while dismantling an ammonia blast freezer in preparation for installing a new freezer.  The workers hit a charged line in their work and they were exposed to ammonia.

On January 10, 2020, Employees #1 and # 2 were working from a scissor lift and dismantling an ammonia blast freezer in preparation for installing a new freezer. As they worked, ammonia was released. Employee #1 was killed by the chemical exposure. Employee #2 self-rescued, but was seriously injured. He was transported to the hospital and treated for severe burns and inhalation injuries.

Violation Summary
  Serious Willful Repeat Other Total
Initial Violations 8 1     9
Current Violations 9       9
Initial Penalty $53,000 $7,000 $0 $0 $60,000
Current Penalty $107,400 $0 $0 $0 $107,400

 

Violation Items
# ID Type Standard Issuance Abate Curr$ Init$ Contest LastEvent
1. 01001 Serious

19100037 A03 – Exit routes must be free and unobstructed.

No materials or equipment may be placed, either permanently

or temporarily, within the exit route. The exit access must

not go through a room that can be locked, such as a bathroom,

to reach an exit or exit discharge, nor may it lead into a dead-end

corridor. Stairs or a ramp must be provided where the exit route

is not substantially level.

06/19/2020 07/16/2020 $70,000 $7,000  
2. 02001 Serious

19100119 F04 – The employer shall develop and implement safe

work practices to provide for the control of hazards during operations

such as lockout/tagout; confined space entry; opening process

equipment or piping; and control over entrance into a facility by

maintenance, contractor, laboratory, or other support personnel.

These safe work practices shall apply to employees and contractor

employees.

06/19/2020 08/06/2020 $6,300 $7,000  
3. 02002 Serious

19100119 H02 I – The employer, when selecting a contractor, shall

obtain and evaluate information regarding the contract employer’s

safety performance and programs.

06/19/2020 08/06/2020 $7,000 $7,000  
4. 02003 Serious

19100119 H02 IV – The employer shall develop and implement safe

work practices consistent with paragraph (f)(4) of this section, to

control the entrance, presence and exit of contract employers and

contract employees in covered process areas.

06/19/2020 08/06/2020 $0 $7,000  
5. 02004 Serious

19100119 H02 V – The employer shall periodically evaluate the

performance of contract employers in fulfilling their obligations

as specified in paragraph (h)(3) of this section.

06/19/2020 08/06/2020 $6,300 $7,000  
6. 02005 Serious

19100119 L01 – The employer shall establish and implement written

procedures to manage changes (except for “replacements in kind”)

to process chemicals, technology, equipment, and procedures; and,

changes to facilities that affect a covered process.

06/19/2020 08/06/2020 $6,300 $7,000  
7. 02006 Serious

19100120 Q03 IV – Employees engaged in emergency response and

exposed to hazardous substances presenting an inhalation hazard or

potential inhalation hazard shall wear positive pressure self-contained

breathing apparatus while engaged in emergency response, until such

time that the individual in charge of the ICS determines through the use

of air monitoring that a decreased level of respiratory protection will not

result in hazardous exposures to employees.

06/19/2020 08/06/2020 $4,500 $4,000  
8. 02007 Serious

19100165 B01 – The employee alarm system shall provide warning for

necessary emergency action as called for in the emergency action

plan, or for reaction time for safe escape of employees from the

workplace or the immediate work area, or both.

06/19/2020 08/06/2020 $7,000 $7,000  
9. 02008 Serious

19100165 B02 – The employee alarm shall be capable of being

perceived above ambient noise or light levels by all employees in

the affected portions of the workplace. Tactile devices may be used

to alert those employees who would not otherwise be able to

recognize the audible or visual alarm.

06/19/2020 08/06/2020 $0 $7,000  

 

 

CLICK HERE for the case file

 

 

 
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