Bryan Haywood

EPA issues RMP citations @ commercial explosives plant (NH3 & Cl2 & $394K)

The Facility uses, handles, and/or stores more than a threshold quantity of ammonia (anhydrous), ammonia (concentration 20% or greater), and chlorine, which are regulated substances, as specified at 40 C.F.R. §§ 68.115 and 68.130. The Facility’s Cooling Tower 2 chlorine injection area contains up to 4,000 lbs of chlorine in two (2) 1-ton cylinders, above…...

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Overfill of vapor recovery units (UK’s HSE Alert)

A Health and Safety Executive (HSE) investigation into a gasoline overfill of a carbon adsorption vapor recovery unit (VRU) revealed concerns with the VRU’s design. The overfill prevention system was NOT INDEPENDENT of the basic process control system (BPCS).  When the BPCS failed, the overfill prevention system also failed. This resulted in loss of containment,…...

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If we feel the need to discipline for a behavior, remember this…

We discipline for the behavior – NOT for the result/outcome of that behavior. This is never more true in safety-related events. When we discipline a worker for an injury for not wearing their PPE. We just set the standard for NOT WEARING PPE! So the next time a worker fails to wear their prescribed PPE,…...

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Helping others understand RISKS may be our biggest obstacle

I believe the most significant challenge we (safety professionals) face is those outside (and even some inside) our profession and their lack of understanding of RISKS. I am confident that any safety pro reading this has endured the old and tired argument… “We have been doing ________ that way for __________ years, and it has…...

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OSHA cited the company for 2 willful and 24 serious PRCS violations (1 H2S death & $171,680)

Federal investigators determined a truck washing company failed to protect workers from hydrogen sulfide gas as they entered over-the-road tanker trailers to clean them out, causing one worker’s fatal injuries and hospitalizing two co-workers. OSHA responded to a report of the Sept. 1, 2023, incident and found the business failed to evaluate the tanker trailers for hazardous…...

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Line Break gone bad (Flare and Knock-Out Drum)

A boiler maker, 36, suffered fatal burns after an explosion occurred at a refinery. A contractor employed the victim and two injured co-workers at the facility. The three employees were hospitalized as a result of the explosion. The victim died four days later from burns over approximately 90% of his body. The events occurred in…...

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Safety Thought of the Week – dismissal of people and their behavior concerning risk as idiotic

The dismissal of people and their behavior concerning risk as idiotic really doesn’t help much… Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...

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How good is your HAZCOM program management?

I will use one of the last tests when a facility has hit home runs in managing its Hazardous Communications program.  They are great with their container labeling, pipe labeling, training, etc.  They even could provide an SDS for all their significant chemicals; however, only a tiny percentage of these facilities can do this…… Membership...

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NTSB Animation – Overview of the collapse of the Fern Hollow Bridge

On Friday, January 28, 2022, at about 6:37 a.m. eastern standard time, the Fern Hollow Bridge, which carried Forbes Avenue over the north side of Frick Park in Pittsburgh, Allegheny County, Pennsylvania, experienced a structural failure. As a result, the 447-foot-long bridge fell about 100 feet into the park below. The collapse began when the…...

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Why Level B is the MINIMUM for 1st Entry

It comes from this requirement in OSHA’s HAZWOPER standard and has sound logic behind it… (emphasis by me) 1910.120(q)(3)(iv) Employees engaged in emergency response and exposed to hazardous substances presenting an inhalation hazard or potential inhalation hazard shall wear positive pressure self-contained breathing apparatus while engaged in emergency response, until such time that the individual…...

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Are we interior decorators or safety professionals?

This one is bound to offend some folks in the safety profession, but it was some very wise advice a dear friend and former boss gave me after I submitted my first Corrective Action Plan (CAP) to him after a corporate audit.  Just 12 years into my career, I was taught the hard way how…...

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Management’s Safety Dilemma (Reason’s “Safety Space”)

A mature Safety Management System (SMS) will contain a Hazard Identification Element that identifies hazards that adversely affect safety. These HAZARD ID processes also provide practical and objective mechanisms to assess the risk presented by those identified hazards and implement ways to eliminate or mitigate the associated risks those hazards may pose to the worker,…...

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