Bryan Haywood

What we measure and HOW we achieve our safety goals MATTERS!

My Dad had my brother and I set goals in our lives when we turned 16 years old. Financial, Professional, etc. At 16, we were too young to understand any of it, but he got us thinking. By 18, we started to have an idea of what we wanted when we “grew up”. Take for…...

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Literally, what it LOOKS like to leave blind luck behind and embrace LEADING INDICATORS

I’m not asking for much, but before I leave this great and honorable profession, I just hope we can GET BACK TO THE FUNDAMENTALS! A great place to start would be to eradicate all these “Worked ____ Days” signs and progress to celebrate what got us those injury-free days. As I have said for decades……...

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Did NFPA make “30 seconds” the norm for “relaxation time”?

Did the 2024 edition of NFPA 77, Recommended Practice on Static Electricity establish a norm for “relaxation time”?  In six (6) different sections across five (5) chapters, the recommended practice cites “30 seconds” as a “suitable precaution.” (emphasis by me)… Membership Required You must be a member to access this content.View Membership LevelsAlready a member?...

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Defining and Quantify when Shut Off Valves are necessary/required

  How many of you have thought these two images would ever have a place in Process Safety? I use them as visual aids when teaching some of my RAGAGEP courses, as they place a mental image that most can grasp into the students’ heads and provide them with a valid engineering metric they can…...

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What to do when my RAGAGEPs conflict (CGA 2.1, 5.8.2.1)

Have you ever read a RAGAGEP and wished you had been a fly on the wall in the room where a particular requirement was presented and debated amongst the committee members?  I have set on my fair share of RAGAGEP committees over the past 20 years and in almost all of muy experiences, when someone…...

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What to do when my RAGAGEPs conflict (CGA 2.1, 5.6.10 vs. B31.3, 345.5)

As we continue to “dumb down” RAGAGEPs to take away OSHA/EPA’s ability to cite fundamental engineering failures found in processes handling HHC/EHS, the issue of “conflicting requirements” continues to be troubling.  As my Anhydrous Ammonia clients learned firsthand last year, with the 7th edition of CGA 2.1, the RAGAGEP has some NEW requirements for pressure…...

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New HAZMAT exemptions (2024 IFC)

The 2024 edition of the International Fire Code has a new “table” that lists several exemptions.  These exemptions come with some limitations, such as… Exempted materials and conditions listed in this table are required to comply with provisions of this code that are not based on exceeding maximum allowable quantities inSection 5003. Here are a…...

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13 Brutal Truths Every Employer Needs to Know (Arpad Szakal, ACC)

This was NOT intended to be directed at safety, but damn, if we look at all 13 through the lens of “barriers to world-class safety,” they sure do resonate. I have bolded my Top 3; which are your Top 3? 13 Brutal Truths Every Employer Needs to Know:… Membership Required You must be a member...

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Responding to “small releases”

Both OSHA and EPA require PSM/RMP facilities to include procedures for “responding to small releases” in their Emergency Action Plans 1910.119(n) Emergency planning and response The employer shall establish and implement an emergency action plan for the entire plant in accordance with the provisions of 29 CFR 1910.38. In addition, the emergency action plan shall…...

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When management sends the message they are “serious” about safety

This is in my community, and I just had to share.   The back story is… Recently, a child was struck crossing the street at this intersection.  The child was “treated and released” at a local ER and will fully recover (Physically, mentally, not so sure).  Neighbors had been complaining to the police about the increased…...

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Understanding our LOPC Flammable and Toxic Risks

A loss of containment and subsequent release of fluids can cause adverse consequences (i.e., impact safety, health, and environment, cause production losses, andincur maintenance and reconstruction costs). The risk analysis should consider the nature of the hazards and ensure that appropriate factors are considered for the equipment items being assessed. Flammable Events (Fire and Explosion)…...

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OSHA issues Car-Seal citations (Relief Protection System)

29 CFR 1910.119(f)(1) The employer shall develop and implement written operating procedures that provide clear instructions for safely conducting activities involved in each covered process consistent with the process safety information…. Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...

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