The Process Safety Fundamentals (PSFs) are straightforward, doable best practices designed to raise awareness of process safety and spark conversations in the field. The PSFs can often be fully satisfied, but when they can’t, it’s essential to pause and hold a meaningful conversation with the team, supervisor, and support personnel to figure out a different,…...
Did you know there is actually some logic behind OSHA and NFPA’s Hot Work Permitting process? This means that even before we issue a HW Permit, we have to walk through this logic. In essence, if we can do the work WITHOUT having to perform HW; then by all means, we do the work without…...
It is important to note that preventive actions are not entirely the same for the different risk categories (minor, serious, or major): organizational failures generally play a much greater role in serious accidents than minor accidents. Indeed, a serious event usually implies the systemic failure of many barriers. The prevention of major accident hazards should,…...
It is important to note that preventive actions are not entirely the same for the different risk categories (minor, serious, or major): organizational failures generally play a much greater role in serious accidents than minor accidents. Indeed, a serious event usually implies the systemic failure of many barriers. The prevention of major accident hazards should,…...
In recent months we have seen some reductions in workforce across several clients. Some of these clients are very mature in their approach to safety management, and others are not quite there yet. In those businesses with a mature Safety Management System (SMS), one of these facilities is NOT a PSM/RMP facility – but they…...
Last week, I had an interesting discussion with a long-time client about the next steps in their safety evolution. While working with their safety team members out and about in the plant, we hardly see any violations, errors, or mistakes when auditing work permits and the like. But we are dressed like Christmas trees during…...
Q3. You ask whether the recertification (i.e., the requalification) requirements in 49 CFR Part 180 are applicable to stationary cylinder systems installed in a building and refilled by a third party. A3. The answer is yes if the cylinders are represented as meeting the requirements of the HMR. Section 180.3(a) states no person may represent…...
Are you looking to improve safety performance and, more specifically, understand why workers are doing what they are doing? Human Factors may be a better tool than Behavior-Based Safety Observation Process, and there is a FREE tool we can use to perform our Initial HF assessment. As most of you know, I am a…...
If you want to broaden your understanding of Human Factors and workers’ decision-making process, here is a FREE chance to learn more about this aspect of OSH and PS. PLEASE NOTE: This is a course from the UK’s HSE, so the times are UK times. But I have used the UK’s HSE materials for decades…...
At 5:15 p.m. on October 27, 2013, three (3) employees and a supervisor were working on the deck of three (3) barges to ready them for delivery. The supervisor and one of the employees entered the #1 cargo tank of barges #1 and #2 to check the deep well blind on the deep well inspection…...
On January 20, 2017, Employee #1, 45, was tasked with removing a “Victaulic Blind Flange” on the inlet section of a 400-ton chiller held in place with a split collar. The machine had been idle for over four (4) months as it was winterized, with all electrical connections removed and locked out. The employee began…...
At 1:00 a.m. on January 19, 2019, Employee #1, 45 years old, employed by a plumbing company, was working at a refinery. He was removing a blind flange in preparation for installing 2-inch piping to a 2-inch line in the MHF Alkylation unit. When the flange was unbolted…… Membership Required You must be a member...
