Bryan Haywood

Human failure in incidents and accidents

It is unfortunate that the phrase “human error” has become virtually meaningless through over-use and that it is usually interpreted to mean that the person at the “sharp end” was at fault by committing some form of error or violation.  It is easy to be misled and to believe that human errors arise because of […]

Fatality @ chicken processing plant confirms the application of 1910.145 and 1910.212 (OSHRC)

A chicken business processes poultry on two machines called eviscerators at its Mississippi facility. On May 31, 2021, an employee tasked with cleaning chicken parts and viscera from the eviscerators and areas around them suffered fatal injuries when he was caught in one of the machines. Following an inspection and investigation by Compliance Safety and

Total Recordable Injury Rate (TRIR) calculation flaw – Don’t drink the Koolaid!

As 2023 draws to an end, businesses across this great nation will be tallying their injury rates for bragging rights compared to other business locations, competitors, etc.  It is a 50+ year tradition for many of these businesses.  However, I wonder if this tradition would continue if they genuinely understood how flawed their calculation is. 

CPSC Proposes Rule to Establish Safety Standard for Residential Gas Furnaces and Boilers

On October 25, 2023, the U.S. Consumer Product Safety Commission (CPSC) published a proposed rule to establish a safety standard for residential gas furnaces and boilers. In the proposed rule, CPSC announces its preliminary determination that these products pose an unreasonable risk of injury and death. Therefore, CPSC’s proposed rule would require all residential gas

Managing Risks from trichloroethylene (TCE)

In October 2023, EPA proposed to ban the manufacture (including import), processing, and distribution in commerce of TCE for all uses, with longer compliance timeframes and workplace controls (including an exposure limit) for some processing and industrial and commercial uses until the prohibitions come into effect. The rule would protect consumers, workers, occupational non-users and

Types of Information Relevant for Response Planning

The Risk Management Program emergency response coordination activities require the owner and operator of a stationary source to provide to the local emergency planning and response organizations: the stationary source’s emergency response plan if one exists; emergency action plan; updated emergency contact information; and any other information that local emergency planning and response organizations identify

Safety Thought of the Week… we need a sympathetic attitude towards people

If we wish to find out why accidents occurred and find ways of preventing them from happening again, we need a sympathetic attitude towards people who have committed so-called violations, have made slips, had lapses of attention, or not learnt what their training was supposed to teach them. It is a small price and is

OSHRC discusses LOTO application on cord-and-plug equipment and the difference between “troubleshooting” and “cleaning”

NOTE:  I totally disagree with this ALJ decision; however, I give him much credit as I listened to the witnesses and followed the evidence he had presented.  This amputation injury was a LOTO violation in my eyes, and I would have argued this case differently.  But here are the facts presented to the Judge: what

Management should make LOTO easy and efficient

In the year 2023, we still get the old questioning of the intent of LOTO.  It never fails; in our LOTO training, we will get operators repeating the application of LOTO to their jobs, word for word, as I have stated it, and then comes the $60,000 question… Does my boss know about this? Another

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