Bryan Haywood

Qualified Electrical Workers, their means to verify ZES, and world-class safety expectations (Sweating the small stuff)

Scenario: You’re out and about, and you come up on two workers working on a piece of equipment.  You stop and engage the two workers on their energy isolation for their work.  One of the workers operates the machine and has it locked out as part of his end-of-shift cleaning tasks.  The other worker is…...

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Can a business or facility have different safety, production, cost, and quality cultures?

Absolutely they can.  In fact, this is the case in most businesses where we get called to assist with an accident investigation.  These are not SAFTENG clients, but rather a 1-off project to lead the investigation with a referral from a safety agency or a friend of a friend of a friend kind of arrangement. …...

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OSHA Plans to Convene Small Business Panel on Heat Injury and Illness Prevention

The Occupational Safety and Health Administration (OSHA) has notified the SBA Office of Advocacy (Advocacy) that OSHA intends to convene a Small Business Advocacy Review (SBAR) panel (commonly known as an “SBREFA” panel) on a possible “Heat Injury and Illness Prevention in Outdoor and Indoor Work Settings” rule in the next several weeks. OSHA’s possible…...

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Culture of Safety… does it exist?

For something so many in our profession claim to not exist, it is amazing how five (5) dictionaries officially define it. There are even degrees one can get on the topic, and much research has been done on a topic that is supposedly not at play in an organization’s safety efforts.  I think most of…...

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Safety Thought(s) of the Week… human error considerations

15 human error thoughts we need to consider during our next incident investigation and causal analysis:… Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...

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Human Factors in our Standard Operating Procedures (SOP)

We see this often in our PHAs/HFA and audits… an emergency shutdown procedure would need an Olympic athlete to carry out before the LOPC event begins.  And to top it off, the operators we witness as those who would be expected to carry out this ESD SOP are “senior” operators who tend to be out…...

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Human factors and safety reporting and data analysis

The main objective of any safety data collection and analysis system is to make events, hazards, safety trends, and their contributing factors VISIBLE and UNDERSTANDABLE so that the organization can take effective corrective action.  Generally, the same decision-making, communication breakdown, and distraction problems we see in a serious accident will also tend to see in…...

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The control of human error requires two (2) different approaches

The control of human error requires two (2) different approaches.  First, it is necessary to MINIMIZE THE OCCURRENCE of errors, and the second is to REDUCE THE CONSEQUENCES of the remaining errors by… Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...

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Human Error containment strategies

To contain and control human error, one must first understand its nature. There are basic concepts associated with the nature of human error: the origins of errors can be fundamentally different, and the consequences of similar errors can also be significantly different. While some errors are due to carelessness, negligence, or poor judgment, others may…...

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Annual LOTO training does NOT satisfy the Annual Periodic Inspection requirements

There is an evil myth regarding LOTO training and Periodic Inspections.  I recently had a lengthy discussion with a Labor Lawyer regarding the FACT that annual LOTO training does NOT satisfy the Annual Periodic Inspection requirements.  An employer is NOT required to perform annual training on LOTO, but they are REQUIRED to conduct a periodic…...

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TRUST and CREDIBILITY in Safety (Fukushima water release)

Maybe you’ve heard about the Fukushima water release plan.  Or maybe you heard something about the drinking water debacle in Flint, MI.  Or maybe you’re an emergency responder and are being bombarded about the Alcohol Film-Forming Foams (AFFF) you were exposed that had the “forever chemicals”. Or maybe you have a home with a basement…...

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PRCS Fatality in Gypsum Baghouse (Engulfment)

At 3:35 p.m. on December 27, 2022, an employee was knocking gypsum dust off the interior walls of the end saw baghouse hopper. The baghouse was a large steel structure, 40 feet in height, with inward converging walls that led to two screw-augers that moved gypsum dust to the center of the hopper. The dust…...

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