Bryan Haywood

MIOSHA’s LPG standard has a great image for HAZLOC

This week I was in that “state up north”. It is how Ohio State fans refer to the great state of Michigan. If you did not know, the two programs are crazy rivalries in all sports. While I was conducting a Flammable Liquids Process Engineering/Code Design Review, I came across a greater risk… three (3)…...

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Was yesterday’s tragedy in WV another “Reactive Chemistry” event?

I asked Gemini Plus about the reaction of M200A (M200A, a proprietary amine-based solvent often associated with gas sweetening or industrial cleaning) and Nitric Acid, as has been reported in the media as the two (2) chemicals involved in yesterday’s tragic event in WV. It has been reported that H2S was involved; yet, reading this…...

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PRCS fatality in silo (MSHA)

This tragedy is a sad example of why OSHA says… Entry … is considered to have occurred as soon as any part of the entrant’s body breaks the plane of an opening into the space. I am not sold on MSHA’s Root Cause Analysis, but we can all learn a lot from this tragedy and…...

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Focus on the Fundamentals

With all the noise in safety these days, I find it refreshing to just focus on the fundamentals and have management set targets on these fundamentals. For example, take a random safety walk on Monday and focus on Container Labeling. Count all the containers evaluated, count all the containers that were NOT labeled in any…...

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Did NFPA just put Combustible Dust into a Process Safety Management System

I like to tell clients that NFPA has done what OSHA failed to do… make Combustible Dust a PSM-covered process. Well, not exactly, but NFPA 660 has certainly advanced how we manage the risks associated with Combustible Dusts. The new (2026) NFPA 660 has the following SMS elements:… Membership Required You must be a member...

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Dealing with a Welding QA Failure

Once again, auditing pays off! No way in heck, my audits should be the method to identify QA failures on a piping installation, but it seems the past 10 years or so, it’s happening more and more. This event was a significant failure on the General Contractor and the Sub-Contractor, who was doing the actual…...

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Technical Updates: Weld Defects & Fatigue

Several reports released this week by safety authorities (including ABSA and the CSB) have highlighted “latent” welding failures in pressure systems: The recurring theme this week is the “Empty Tank” fallacy. As a safety professional, these incidents underscore that the most dangerous tanks are often the ones that are “empty” but not gas-free. For your…...

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Hot Work causes fire @ BYD Electric Car plant

A fire broke out at a multi-story automated parking structure within BYD’s Pingshan Park in Shenzhen, China, at approximately 2:48 a.m. on April 14, 2026. Preliminary investigations by local authorities and BYD indicated that the fire was caused by an outside contractor’s improper handling of dismantling/welding equipment, which ignited insulation cotton and other combustible materials…...

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Equinor’s investigation report following the fatal accident at Mongstad is complete

Equinor has completed its internal investigation into the workplace accident at Mongstad on 17 September 2025, in which a worker lost his life. The purpose has been to ensure learning and to identify measures that can strengthen safety in crane and lifting operations across the company. The accident occurred during the lifting of heat exchangers…...

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Pressure test gone bad

Around 7:11 p.m. on the 16th, a pressure tank exploded during an inspection at a pressure tank manufacturing plant. The accident killed a worker in his 50s who was struck by flying pressure tank components and later died at a hospital despite being transported for treatment. He was reportedly inspecting a transformer pressure tank manufactured…...

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Is N-Methyl-2-pyrrolidone (NMP) solvent considered a “Toxic” under the International Fire Code

Under the International Fire Code (IFC), N-Methyl-2-pyrrolidone (NMP) is not classified as a “Toxic” or “Highly Toxic” material. While NMP is legally classified as a toxic substance under environmental and labor laws (such as the EPA’s TSCA and OSHA’s Hazard Communication Standard) due to its health effects, the IFC uses a very specific, narrow definition…...

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Grand Rapids, MI Flammable Liquid Code (.ppt)

I’m in Grand Rapids this week working with a client on a flammable liquids process that is under the PSM TQ, but over the Maximum Allowable Quantity for “outside”. The city began adopting the IFC in 2006 and is now using the 2021 edition. I am sharing the PPT file for the management presentation/training, if…...

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