Bryan Haywood

Process Safety and LOCTITE®

I can not think of a single business that operated and maintained a PSM/RMP-covered process that did not utilize LOCTITE®.  It is a beautiful product; however, it may be the most overused and abused product within the covered process.  When used PROPERLY and per Henkel’s instructions, the product works well.  But like most really good […]

Clarifying the differences between the OSHA and NFPA requirements for the Storage or Use of Flammable Liquids Inside of “Industrial Plants” or Similar Operations (MN-OSHA)

This Instruction STD from MI-OSHA is too good not to share with those who deal with 1910.106(e) and their flammable liquids safety efforts.  It does a nice job comparing the 1910.106 (which is based on the 1968 edition of NFPA 30) with the current NFPA 30 standard.

Conducting a Periodic Inspection for Each Procedure in a Hazardous Energy Control (Lockout/Tagout) Program (NIOSH)

Employers are required by 29 CFR* § 1910.147(c)(6) to conduct a periodic inspection of written hazardous energy control (lockout/tagout) procedures.  The inspection must be performed at least once annually [per 12-month interval, as stated in 1910.147(c)(6)(i)] because of the significant risks associated with inadequate energy control procedures or the failure to properly implement them [OSHA

EPA issues RMP citations @ manufacturing facility (Ethylene and Vinyl Acetate Monomer & $17K w/ $65K SEP)

Respondent is the owner and operator of the facility that produces, processes, stores, or handles more than 10,000 pounds of ethylene and more than 15,000 pounds of vinyl acetate monomer (Acetic acid ethenyl ester). The EPA inspected the Facility from January 16, 2020 to January 17, 2020, to determine the Respondent’s compliance with 40 C.F

Ammonia leak from comperssor oil pump

This ammonia refrigeration process is equipped with an oil transfer pump that transfers fresh refrigeration oil from a barrel to fill up the compressor oil separators to the operating oil level. However, the oil pump has been idle for a prolonged period, with the electrical power connection incomplete.  Conversely, the associated piping system seems completed.

New Safety Policy – Analysis of Secondary Coolant (TECHNICAL SAFETY AUTHORITY OF SASKATCHEWAN)

One way to reduce the risk of an ammonia leak is by monitoring for leakage through the analysis of the secondary coolant (often brine) for signs of ammonia. The secondary coolant in an indirect Ammonia system must be tested no less than twice a year. Information Paper IP-BPV-2021-08-01 outlines the requirements for a secondary coolant analysis that

OSHA defines “Line Breaking”

One of the most dangerous tasks that occur within the battery limits of a covered process is “opening the process.”  This is commonly called a “Line Break” but also applies to vessels.  We won’t find a definition of “Line Breaking” in the PSM Standard; instead, we turn to OSHA’s Permit-Required Confined Space Standards (1910.146 and

Process Safety and OSHA Standards

One of the biggest hurdles for an organization entering OSHA’s and EPA’s process safety standards is that some old OSHA standards are just NOT adequate based on the new level of risks.  This is most noticeable are with flammable liquid processes.  Take, for example, 1910.106, OSHA’s Flammable liquids standard.  It is “OK” for businesses that

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