Bryan Haywood

Peracetic Acid Line Break gone bad

Two employees attempted to remove a flow meter at 11:30 a.m. on February 21, 2022. As the employees began to loosen the pipe, peracetic acid sprayed out onto the employees. The employees were hospitalized to treat chemical burns to the head and neck…. Membership Required You must be a member to access this content.View Membership...

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Nitrogen kills sandblaster while wearing respirator hood (Pressure testing)

At 5:00 p.m. on February 4, 2021, an employee was working for a firm that manufactured fabricated structural metal. He was performing abrasive blasting with steel shot. He was wearing a supplied air respirator (SAR). While using the supplied air hood, he lost consciousness. A pressure testing operation downstream on the plant airline allowed nitrogen…...

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Employee connects to Nitrogen bottle rather than breathing air bottle

At 12:00 noon on August 19, 2021, an employee utilized an airline respirator that was attached to a nitrogen line. The employee died from a lack of oxygen…. Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...

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Liquid Nitrogen freezer incident kills production lead supervisor and production supervisor

At 7:45 p.m. on December 1, 2020, Employee #1, a production lead supervisor, entered the chill/production room. She observed a cloud generating in the immediate area of the freezer tunnel. She investigated the cause of the cloud and was killed by asphyxiation. Approximately one hour later, Employee #2, a production supervisor, entered the chill/production room…....

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N2 and CO kill contractor maintenance worker and hospitalize another

At 11:30 a.m. on October 15, 2021, Employees #1 and #2, both maintenance contractor employees, were assigned to install a pressure safety valve (PSV) on a flare header in a methylene diphenyl diisocyanate (MDI) unit when they were exposed to nitrogen and carbon monoxide. The installation procedure requires supplied air respirators. The employees were staging…...

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WRONG Chemical – WRONG Container @ Brewery (Chlorine)

At 10:10 a.m. on February 1, 2022, an employee connected the wrong chemical tote, (i.e., Dilac instead of Dibac) to a day tank containing a chlorine solution. The chemical reaction of the two chemicals caused a vapor release. Eight employees sustained unspecified respiratory illnesses, and six were hospitalized for treatment…. Membership Required You must be...

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Paraformaldehyde and Ammonia solution reaction burns two employees

At 8:15 a.m. on February 1, 2022, an employee poured paraformaldehyde into an aqueous ammonia solution inside a vessel. There was a chemical reaction, resulting in an explosion. Two employees suffered chemical burns to their backs and arms, and one of the employees was hospitalized…. Membership Required You must be a member to access this...

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NH3 applicator not at ZES and sprays worker doing maintenance

At 3:10 p.m. on February 2, 2022, an employee, 26, performed maintenance on a Raven AccuFlow System Applicator. The employee began the ammonia bleeding procedure wearing safety glasses and rubber gloves. After approximately 20 to 30 minutes, the employee no longer heard a whistling sound and believed that the system was completely bled out. When…...

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EPA issues RMP citations @ wholesale gas supplier facility (Flammable Gases and HCL & $24K)

The Respondent is a wholesale gas supplier. Operations include the filling, storing, and transfer of industrial gases. The facility receives bulk gases in tanker trailers and then transfers them to storage tanks before transferring them to smaller containers or back into tanker trailers for wholesale. Additionally, the facility receives nearly empty bulk trailers and containers…...

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The difference between a “Blind” and a “Blank”

OSHA’s PRCS standard defines the terms Blinding and Blanking in the same definition, but there is actually a difference between these practices.  Here is OSHA’s definition: Blanking or blinding means the absolute closure of a pipe, line, or duct by the fastening of a solid plate (such as a spectacle blind or a skillet blind)…...

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The FRA Risk Reduction Program: A New Approach for Managing Railroad Safety

As my time in the railroad industry comes to an end, I broke the ice with the FRA through some close friends in DOT/PHMSA to understand why/how the railroads are 50 years behind the times in how safety is managed.  Through our many and lengthy discussions (many thanks to E.J. and others), I received a…...

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