Bryan Haywood

When tours or demos go bad (Niederstedem Tank Explosion – EPSC Learning Sheet April 2026)

CO2 as solid particles can cause electrostatic discharge! In September 1953, an aircraft fuel storage farm was taken into use in Niederstedem, Germany. The automatic fire extinguishing system, which used CO2, was demonstrated to visitors on the roof of the storage tank. The tank containing an explosive mixture suddenly ignited and exploded. 29 people lost…...

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EPA RMP citations @ chemical manufacturer (Phosgene & $75K)

Respondent has a chemical manufacturing process at the Facility, meeting the definition of “process”, as defined by 40 C.F.R. § 68.3. The Facility experienced an accidental release of phosgene on December 4, 2023. Phosgene is a substance listed pursuant to Section 112(r)(3) of the CAA in 40 C.F.R. § 68.130. From the time Respondent first…...

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3 workers die of asphyxiation while cleaning an underground tank at a dyeing mill (1 entrant and 2 would be rescuers)

Three workers died, and one is critical after suspected asphyxiation in an underground effluent treatment plant (ETP) tank at a dyeing mill. The condition of another worker remains critical, and he is undergoing treatment at a hospital… Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...

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Worker fatality inside PRCS (Flash Fire Burns?)

An employee at a tank manufacturing facility has died following an industrial incident on Monday. Firefighters responded to a report of a burn injury. Firefighters stabilized the patient, who was taken to a hospital, where the patient died. A special operations crew and a police crew responded to investigate the scene but found nothing suspicious…....

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OSHA defines “feasibility”

In this line of work, it will not take long to hear the phrase “Is it really worth it?” We hear it when developing our Corrective Action Plans after an Audit, a PHA, or an Incident Investigation. Everyone agrees that “we need to do something”; it’s the level of that something that splits the road…...

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Does a “DANGER” sign belong on a Confined Space?

I see this set up all the time… a business declares a space a Confined Space (NOT a Permit-Required Confined Space), just a simple space that meets the definition of a CS; however, it does not have a hazard that would make the CS a PRCS. So the question is… Does a “DANGER” sign belong…...

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My explanation of Workplace Labeling vs. Shipped Containers

I have updated (4/3/26) the presentation with the NFPA direction/requirements for using the Diamond on small containers. Yes, NFPA provides specific guidance on using the Diamond on containers smaller than 1 gallon. 4/3/26 – I added the explanation as to why Bulk HAZMAT containers (Tanker Trucks & Railcars) are exempt from OSHA’s “shipped containers” requirements…...

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Can we use DOT Placards with the chemical name as “secondary container” labeling?

DISCLAIMER: I am NOT suggesting we do this; just asking the group for their thoughts on a challenge I got this week. In all the discussions about using NFPA 704 Diamonds on Secondary Containers, from laboratory squirt bottles to bulk storage tanks, today I was asked if DOT Placards could be used to label STATIONARY…...

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Would you accept this repair for one of your Polyethylene Storage tank?

I guess we are never too old to learn new tricks! This week, I came across a practice that I was 100% certain I was being “punked.” The practice is called “welding,” but it’s done on a Polyethylene Plastic tank! Technically, it meets the definition of “welding”… Welding is a fabrication process that joins materials—typically…...

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Why knowing Vapor Pressure matters

Too many safety personnel are not sufficiently familiar with the critical role Vapor Pressure (VP) plays in managing hazardous materials. From our PPE Hazard Assessments, Respiratory Protection, to how we respond to these hazardous materials when there is a LOPC event involving them. But VP also plays a major role in how we DESIGN our…...

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Storing 19% Aqua Ammonia Outside can be tricky

Over the past decade, we have received dozens of requests from both current and new clients seeking to move to 19% Aqua Ammonia, so the process is NO LONGER RMP-covered. (NOTE: OSHA only covers 44% or higher Aqua Ammonia; EPA begins its coverage at 20%). This is taking the “inherently safe” approach to process safety…....

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Classifying our Toxic Chemicals per the IFC

HIGHLY TOXIC – A material which produces a lethal dose or lethal concentration that falls within any of the following categories:A chemical that has a median lethal dose (LD50) of 50 milligrams or less per kilogram of body weight when administered orally to albino rats weighing between 200 and 300 grams each.A chemical that has…...

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