Bryan Haywood

Routine Line/Equipment Opening MUST be done via SOP or SWP

This is a classic case of a “routine opening” within a PSM/RMP-covered process that turned fatal for an operator. ALL openings of a process containing a hazardous energy source, PSM/RMP or NOT, can be some of the most hazardous tasks we can ask personnel to perform. At approximately 1:00 a.m. on August 14, 2011, Employee…...

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PRCS Fatality @ Winery (HAZ ATM -N2)

An accident at a Winery in California may have caused the death of a 20-year-old winery worker on Friday, Jan. 8. He was found inside a 1,500-gallon tank and apparently died from asphyxiation. “We’re still trying to figure out exactly what happened,” said the winery president. “He was a wonderful person, a fabulous worker, and…...

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New construction is using OLD Designs (Ladders & Stairs)

In the past several years, I have had the pleasure of working on some fascinating start-ups. But the one thing they all have in common is that their ladders do not meet the new ladder standard, 1910.23. Ladders still have cages, not a fall arrest system, etc. The other thing that drives me crazy is…...

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Coast Guard investigating fatal confined space incident

Of the four crewmembers involved in the incident, two are deceased. The other two crewmembers are reported to be in stable condition. Watchstanders at the Coast Guard Sector Southeast Alaska command center in Juneau received a mayday call at 9:14 a.m. Sunday that the crew of the tug vessel Chukchi Sea lost contact with four…...

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EPA RMP Citations @ sulfuric acid manufacturer (NH3, CS2, CH 3SH, C3H6, C2S5SH & $40K)

Respondent has six regulated substances present at the Facility:anhydrous ammonia, carbon disulfide, 2-butene, 3-butadiene, propylene, and ethyl mercaptan. Respondent’s Facility manufactures sulfuric acid and regenerates spent sulfuric acid, meeting the definition of “process”, as defined by 40 C.F.R. § 68.3. Respondent has a quantity of the aforementioned chemicals greater than the threshold. ALLEGED VIOLATIONS TrainingOf…...

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EPA RMP GDC citations @ pool supply business (Ca(ClO)2 & $37K

On September 25, 2024, an incident at the Facility resulted in an accidental release. EPA sent an informal questionnaire to the respondent on April 17, 2025. Respondent provided documentation and information on June 9, 2025. Based on the response provided on June 9, 2025, EPA conducted an investigation of the Facility to determine Respondent’s compliance…...

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Interim Enforcement Guidance for Handrail and Stair Rail System Requirements under 1910.28(b) and 1910.29(f)

The purpose of this memorandum is to provide interim enforcement guidance on certain handrail and stair rail system requirements under 29 CFR 1910.28(b) and 1910.29(f) to allow employers to comply with proposed changes until the effective date of any new final rule resulting from the 2021 Notice of Proposed Rulemaking (NPRM). This memorandum replaces the…...

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More on those little bitty pesky gaskets…

I have written about it countless times: putting a flange together is, in many ways, more difficult than welding the pipes together. But many businesses don’t want to pay the rates for Certified Welders and Inspectors and believe their own people can do the piping work simply by using flanges rather than welds. “It’s common…...

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Are we starting to see the need for basic Oxygen detection

We see many compressed gas cylinders of Asphyxiants in labs within large industrial facilities. We even see these labs increasing their quantities and moving to using Dewars (cryogenic liquid storage) to store their asphyxiants. These dewars are a massive game-changer, as both Liquid N2 and Liquid Ar have expansion ratios of 1:700 and 1:860, respectively…....

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How do we define an IDLH atmosphere?

A couple of weeks ago, I had a poll in my FB Group asking: Is a personal single-gas detector necessary within our breathing zone when wearing an Air Purifying Respirator in a potential IDLH atmosphere? For example, responding to a leak alarm for an NH3 or Cl2 leak. And as usual, the group did NOT…...

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Why ZES matters

For those who need an image of why 1 psig can be a lethal hazardous energy source! It’s why we say ZERO ENERGY STATE (ZES) in our control of hazardous energy programs. ONLY ZERO = ZERO! SAFTENG members can download the image without a watermark at SAFTENG… Membership Required You must be a member to...

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