Bryan Haywood

PRCS Fatality @ WWTP involving contractors (hydrogen sulfide or possibly an O2 deficiency)

A 38-year-old male employee was overexposed to hydrogen sulfide (or possibly an oxygen-deficient atmosphere) while inside a manhole. A second employee tried to rescue the victim but was also overcome. The second employee was rescued by an employee of the Waste Water Treatment facility. The two-man crew had been hired by the Waste Water Treatment…...

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Evaluation of Hazardous Material hazards

If you have attended any of my Process Safety, HAZMAT/ER, or PRCS courses over the years, you will certainly recognize this hazard evaluation methodology.  I learned this method even before I learned the Process Hazards Analysis (PHA) methods.  The method I will discuss in this post is one that we should all use when a…...

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Does the IFC 2021 require fire extinguishers on forklifts?

To be blunt, the 2021 IFC does NOT require fire extinguishers on PITs (e.g., forklifts). The revision to the 2021 IFC merely gives storage (S) occupancies a NEW option for providing fire extinguishers. The new option is that when the S occupancy can meet certain requirements (as shown and explained below) they can put fire…...

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Machines with multiple powers sources and I’m exposed to only 1

Scenario:  A piece of equipment has twelve (12) energy sources, which must be isolated to get the piece of equipment down to a zero energy state (ZES).  I have a task that will expose me to ONLY 1 of these 12 energy sources – can I just lockout the one (1) source or must I…...

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Why does it matter which ASME B31 section I apply to my piping circuits?

In many PSM/RMP covered facilities we have two different ASME B31 sections applying to different piping and in our work we see a lot of facilities asking… Why does it matter which ASME B31 section I apply to my piping circuits? For example, the plant has an industrial boiler and in that application, they correctly…...

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Sulphuric acid process opening gone bad

An incident involving PLASTIC sulphuric acid piping at a gas plant. Two workers were operating valves on a 1″ polyvinyl chloride (PVC) drain line so they could transfer sulphuric acid from a storage tank. They were following a written procedure, had held a tailgate meeting to discuss the hazards and emergency procedures, and had all…...

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NEW 2021 standard for NH3 refrigeration systems in Alberta Canada

In response to the tragic 2017 incident in which several people were killed by exposure to ammonia at an ice arena in Fernie, British Columbia, ABSA is now extending the scope of the plant registry to include ammonia refrigeration plants and they just published new guidance and establishes requirements for the ammonia-bearing refrigeration systems operating…...

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Design Pressure vs. MAWP of a ASME Pressure Vessel

This is a MUST read for those of us in the process safety arena… OPEN to everyone as this is from ABSA – the pressure equipment safety authority… Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...

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Some of the 2020 LOPC events in chemical processes in Alberta

Here is a listing of just some of the Loss of Primary Containment (LOPC) events involving pressure equipment unsafe conditions, accidents, and fires that have been reported to and investigated by ABSA.  This information is provided to make people aware of the general nature of pressure equipment unsafe conditions, accidents, and fires. The intent is to…...

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Your Saturday Safety Satire… Double Masking and the CDC

All of these news outlets claiming the CDC is recommending “double masking” is the media, once again, not knowing their ass from a hole in the ground when it comes to respiratory protection. In fact, yesterday the CDC announced they have begun a study to determine if double masking is more effective and by how…...

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Liquid Nitrogen and the State Fire/HAZMAT Codes (Part II – Storage)

In May 2020 I wrote Part I – General Requirements after OSHA issued two willful and three serious violations totaling $122,602 to a sperm bank for bulls (cattle) after an employee was asphyxiated while filling freezers with Liquid Nitrogen.  And back in 2017, we saw another sperm bank, this one for humans, have a Nitrogen…...

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