Bryan Haywood

Production facilities that recover natural gas liquids may have enforceable PSM-covered processes

Your inquiry relates to the enforcement of OSHA’s Process Safety Management (PSM) standard, 29 CFR 1910.119, to two hypothetical scenarios you provided that are related to upstream oil and gas production facilities. Background/Scenarios: In your letter, you describe the following scenarios involving natural gas processes that are in the production phase of upstream oil and…...

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OSHA’s 1926 PRCS standard and combing entry methods to avoid a permit-entry

One of the topics we have debated about 1910.146 is whether (c)(5) and (c)(7) entry methods could be used simultaneously on the same space.  I was a resounding “No” but since we could never get an official answer from OSHA, there were many in our profession who felt it was acceptable to use (c)(5) and…...

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We create a NON-Permit Required Confined Space

This is not meant to be controversial, but my experiences over the past 20 years tell me many will disagree. I stand by this article as the SAFE and COMPLIANT way to achieve a NON-Permit Required Confined Space. This article should have been written 20 years ago, as this topic has been misunderstood since OSHA…...

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Labeling Permit-Required Confined Spaces, Words Matter

Have you ever seen a Permit-Required Confined Space (PRCS) labeled using the term “Confined Space” instead of “Permit-Required Confined Space”?  Does it matter what we call them? … Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...

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EPA RMP citations @ gas processing facility (Flammables & $257K w/ $112K SEP)

A gas distributor and its parent company have agreed to pay $257,000 to settle RMP violations discovered during inspections following a fatal 2013 explosion at a Texas facility.  On the morning of February 9, 2013, at the La Porte #1 facility, there were explosions and a fire. The Incident occurred in the Gravimetric Unit (“Unit”)…...

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Reflection on COVID19 and our Industrial Safety Model

Sitting here relaxing this Sunday afternoon, I am comforted in now knowing 100% why engineering controls rule over Admin Controls and PPE. As soon as President Trump and his team mentioned some alternative treatments this week for ridding the body of the virus, a lot of folks latched onto the ideas. Our society, which is…...

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OSHA citations for PRCS Fatality in Gasoline Storage Tank (Flashfire)

At 2:00 p.m. on September 20, 2019, an employee was inside of a 10,000-gallon fiberglass gasoline storage tank and was draining some brine water while cleaning the tank. The employee used a drill while inside the tank and ignited the gasoline vapors, exploding it and setting it on fire. The employee was caught in the…...

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OSHA citations for flash fire and exposure hazards of toluene ($183K)

OSHA has cited a carpet restoration, plumbing, and resurfacing contractor for exposing employees to safety and health hazards after a fatal incident at a worksite. The company faces $183,127 in penalties.  OSHA initiated an investigation after an employee suffered fatal injuries after inhaling lacquer thinner, which was used to resurface a bathtub. OSHA cited the…...

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Combustible Dust and the 8th Revision of the Globally Harmonized System of Classification and Labelling of Chemicals (GHS)

The United Nations issued its 8th Revision to the Globally Harmonized System of Classification and Labelling of Chemicals (GHS) late last year and in this 8th revision we have some very good guidance on Combustible Dust (COM DUST).  For the record, OSHA is considering adopting the 7th Revision; we currently are using the 3rd revision…...

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When ventilation is your engineering control, it should meet IMC Section 500

When we have a hazardous material that poses either a physical hazard such as a flash fire/explosion or a health hazard we need to manage this hazard using our hierarchy of controls.  The first control is to see if we can use a “safer alternative” which we call “Elimination/Substitution”.  But if this is not possible…...

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Hand sanitizer fire hazards (2 videos)

In the past several weeks I have tried to explain the fundamental safety practices of storing the alcohols many businesses are using to make hand sanitizer.  This post I wanted to share two videos that show the flammability of these hand sanitizers and an excellent video from NFPA about how the changes at businesses such…...

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EPA RMP citations @ WWT facility (Chlorine & $8K)

NOTE:  I have always said city/county governments get huge breaks in $’s when it comes to RMP citations.  A private company who performed this poorly in an inspection would have gotten 10X’s the citation $’s. On November 9, 2016, an authorized EPA representative conducted a compliance inspection of the Water Treatment Plant (“Facility”) to determine…...

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