Bryan Haywood

Safety warning after inadvertent activation of condensed aerosol fire extinguishing system leads to a fatality

The bulletin sets out the key precautions require to protect personnel from this hazard: MAIB safety bulletin 1-2020: Resurgam Inadvertent discharge of a condensed aerosol fire extinguishing system during its installation onboard the fishing vessel Resurgam (PZ 1001) on November 15, 2019, with loss of 1 life. Recommendation FirePro has been recommended (S2020/114) to issue…...

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Near Miss: Fire blanket caught fire during third-party hot work

What happened? While conducting a fire watch round on a vessel in port, a 2nd mate noticed that a fire blanket on the midships fire hose box had caught fire. He immediately reported this to the Bridge and used an extinguisher to put the fire out. What went wrong? The fire started after a third-party…...

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Styrene polymerization caused ship explosions during transfer (Marine Accident Investigation Branch)

Styrene has been a chemical I just can not seem to get away from.  I dealt with it throughout my career in the petro-chem industry and now as a consultant, I have a number of clients who use this flammable liquid in a number of different processes.  In 2005 I was consulted about a leaking…...

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An organization’s approach to auditing says a lot about its safety maturity

Independent, systematic audits check that risk-control systems and management arrangements within the Safety Management System (SMS) are effective.  An audit is an independent, systematic check of risk-control safeguards and the SMS to ensure business objectives are met. An audit can be an internal audit (first party, conducted by the organization) or an external audit (second…...

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Can we scare employees into working safely – after what I observed this week I am back to thinking… maybe!

SAFTENG is 25 years old this year and from day 1, the most popular materials have been the graphic injury/accident photos.  In my early years, I used them myself, but as I gained more experience and became a follower of Dr. Scott Geller I began to reshape my views on “shock safety”.  He convinced me…...

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The virus, safety, and Risk formula

The one thing this Virus is “maybe” teaching the general public is: Risk = Probability x Severity When we are told to limit our exposure to large groups of 100 or more that is based on a “probability” and when the elderly and immune compromised individuals are told to stay inside that is based on…...

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EPA EPCRA/CERCLA citations @ food processing facility (8,619 pound NH3 release & $63K)

Respondent is engaged in business at the Facility at which a hazardous chemical is produced, used, or stored. On March 13, 2017, EPA conducted an inspection of the Facility to ascertain Respondent’s compliance with Section 103 of CERCLA and Sections 302-304 and 311 -312 of EPCRA. During and following the Inspection, Respondent submitted information to…...

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Compressed Gas Cylinders, OSHA and your AHJ with the IFC

Have you taken the 3 minutes to read OSHA’s expansive Compressed Gas Standard 1910.101?  After all, the standard is three sections long and references Compressed Gas Association (CGA) pamphlets that are no longer in print.  One of the most requested standards I get from SAFTENG members and clients is for CGA P-1 (1965): Safe Handling…...

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EPA RMP citations @ refrigerated warehouse and storage facilities (NH3 & $37K)

Respondent is the owner or operator of the refrigerated warehousing and storage area. Respondent’s refrigerated distribution center includes a Program Level 3 covered process, as provided by 40 C.F.R. § 68.10(d). Respondent uses 74,000 pounds of ammonia (anhydrous), a regulated substance in an amount that exceeds the threshold quantity as part of its covered process…...

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EPA RMP citations @ food processing facility (NH3 & $17K)

On October 26, 2018, Respondent became the owner and operator of the facility upon the completion of a merger. According to Respondent’s RMP, Respondent handles approximately 22,477 pounds of anhydrous ammonia at the Facility. EPA conducted an inspection of the Facility on April 18, 2018, to evaluate the Facility’s compliance with CAA Section 112(r). On…...

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How a transformer becomes a Permit-Required Confined Space

On November 30, 2015, an employee entered a large transformer, top cover removed, which had previously been filled with nitrogen. The employee fell unconscious one he/she entered the space. Another employee entered to retrieve the first employee and also fell unconscious. Another employee (#3) followed and also fell unconscious. Employees #1 and #2 died. Employee…...

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Fatal Flash Fire inside PRCS (non-intrinsically safe light)

A 52-year-old male was fatally injured when he was burned due to a flash fire inside a 23’ long x 6’ diameter stainless steel tank. The company was contracted to restore a stainless steel tank so that it could be returned to the dairy process as a Sugar Tank. At the time of the incident,…...

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