Bryan Haywood

Energy Isolation in a chemical process is a “complex LOTO”

Under most circumstances, where servicing or maintenance is to be conducted during only one shift by a small number of persons, the installation of each individual’s LOTO device on each energy isolation device would not be a burdensome procedure. However, when complex equipment is being serviced or maintained, when there are many sources of energy,…...

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What does it mean when we say “operations own safety”?

The first element is whether strategic plans and action plans integrate safety into all aspects of an organization’s activities. Are there measurable short, medium, and long-term safety objectives in these plans, and is there regular progress monitoring in implementing the plans? Monitoring progress by the senior management team is vital to good safety leadership. Regular…...

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There is no “I” in LOTO, but there should be!

Anyone who has played sports or even just attended a team sporting event has heard or seen the famous saying: There is no “I” in Team! In our world of Lockout/Tagout (LOTO), nothing could be farther from the truth!  There is not an act in occupational safety and health that is more self-serving and selfish…...

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Ammonia compressed gas cylinder storage

Can cylinders of Anhydrous Ammonia (NH3) be stored with oxygen cylinders?  This is not meant to be a trick question, but it is a question I find to be confusing for employees who place cylinders into storage.  So what is your answer: Can cylinders of Anhydrous Ammonia (NH3) be stored with oxygen cylinders?… Membership Required...

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EPA RMP citations @ seafood processing facility (NH3 & $61K)

Respondent operates a seafood processing facility where anhydrous ammonia was present in a process above the 10,000 pounds TQ. Respondent has one program 3 process, an ammonia refrigeration process consisting of a brine chiller system, seven plate freezers, one blast freezer and one ice house with three ice machines. An RMP was submitted for the…...

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Key Safety Measures for Ammonia Refrigeration Processes (EPA & IIAR)

The following is a list of key safety measures developed by EPA in coordination with the International Institute of Ammonia Refrigeration (IIAR). They are measures that EPA and IIAR agree are required elements for ammonia refrigeration facilities (regardless of an ammonia refrigeration system’s age or size) for the system to meet the requirements of 40…...

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What does a “suitable telltale indicator” look like when we have a dual relief system

First I want to thank my Pittsburg friends for another great visit and for being my “think-tank” of world-class engineers and chemists.  I always leave smarter and happier after my time with these folks.  And with all my visits I always come away with great real-world examples of how process safety is supposed to be…...

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If OSHA adopts Part 2 of the UN’s GHS, what will Flammable Gases look like?

As we discussed last week, the 7th Edition of the Globally Harmonized System of Classification and Labelling of Chemicals (GHS) has quite the change as it relates to flammable gases.  We now know there are three (3) Categories of flammable Gases:  1A, 1B, and 2.  The 1B is the new one and was in put…...

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Watson Grinding Tragedy (RMP Comp, Video, and Photo Analysis)

First thing – Rest In Peace Gerardo Castorena and Frank Flores and may God be with your loved ones during this most difficult time.  Also to the residents who have lost their homes and/or been displaced, I wish you a speedy return to some sense of normalcy.  And to the workers who have lost their…...

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Gas Pump Safety – USA Style (Video)

Each time I share a video of foolishness putting people at risk I always catch slack from people in the USA about how the video shows “3rd world behaviors” – never mind all the videos and pics showing Americans at gas pumps using plastic bags, 5-gallon buckets, etc. at fuel pumps.  Here is another one…...

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OSHA’s Process Safety Management and EPA’s Risk Management Plan Regulatory Requirements along with the CCPS Risk Based Process Safety Elements

During stakeholder outreach as part of EO 13650 and during OSHA’s PSM SBREFA (Small Business Regulatory Enforcement Fairness Act), OSHA and EPA received multiple comments from stakeholders expressing confusion on the applicability and overlap between OSHA’s Process Safety Management (PSM) standard and EPA’s Risk Management Plan (RMP) regulation. In the Clean Air Act Amendments of…...

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Process Safety is blowing in the political winds (GHS and Flammable Gas Categories)

I have written over a dozen articles on the big change in automobile manufacturing and their new refrigerant HFO-1234yf which is going into almost all vehicles made today.  Today HFO-1234yf is a Category 1 Flammable gas, hence it is a Highly Hazardous Chemical (HHC) and when the process exceeds 10,000 pounds of this refrigerant the…...

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