Bryan Haywood

45 incidents & 3 updates (4/24/18)

PLEASE NOTE:  this is NOT a complete listing of the incident since 4/1/18; however, I have been distracted by some punk fool who is trying to hack my site!  Once I win this battle, I will update this listing. Industrial LOTO/GUARDING FATALITY UPDATE: Utah man killed in an industrial accident identified (worker, 38, died after…...

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2018 Photo of the Week #16 (Hotwork… there are no flammables/combustibles in the area)

1910.252(a)(2)(vi) Prohibited areas. Cutting or welding shall not be permitted in the following situations:…1910.252(a)(2)(vi)(C) In the presence of explosive atmospheres (mixtures of flammable gases, vapors, liquids, or dusts with air), or explosive atmospheres that may develop inside uncleaned or improperly prepared tanks or equipment which have previously contained such materials, or that may develop in…...

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2018 Video of the Week #16 (Forklift & LPG Storage Tank)

This week’s video is an excellent example as to why we want our Hazardous Materials well away from all types of forklift traffic.  I would even add that the tank area had too many combustibles stored near it…. Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in...

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Module of 25 horizontally-mounted high-pressure gas cylinders loaded with 240 kg of compressed Hydrogen, UN1049, caught fire

On February 11, 2018, about 1:15 p.m. a module of 25 horizontally mounted high-pressure gas cylinders loaded with 240 kilograms (kg) of compressed hydrogen, UN1049, caught fire while being transported. The incident occurred on Golden Springs Drive, near South Brea Canyon Road, in Diamond Bar, California.  About 120 kg of the hydrogen was released from…...

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Safety Alert No. 328: Gas Release Hazards Identified by BSEE

The Bureau of Safety and Environmental Enforcement (BSEE) recently conducted a review of the latest compliance and incident data to identify safety trends throughout the Gulf of Mexico. The analysis pointed to a potential risk associated with gas releases. During the timeframe reviewed, thirty-one gas release incidents were reported to BSEE by fourteen unique operators…....

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EPA RMP citations @ pork harvesting, processing, and packaging facility (NH3 & $58K)

Respondent is the owner and operator of a pork harvesting, processing, and packaging facility which utilizes 250,000 pounds of anhydrous ammonia in its refrigeration system.  On April 20, 2016, EPA inspected the Facility in order to determine the Facility’s compliance with the Chemical Accident Prevention Provisions of 40 C.F.R. Part 68.  Based upon the information…...

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Human characteristics (attention, perception, memory, logical reasoning) and the working environment

To address human factors in workplace safety settings, peoples’ capabilities and limitations must first be understood. The modern working environment is very different from the settings that humans have evolved to deal with. This section examines human characteristics that can lead to difficulties interacting with the working environment. The main factors involved include: Attention –…...

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EPA RMP citations @ Cold Storage Facility (NH3 & $107K)

SAFTENG NOTE:  This is the first time I have come across a citation from either OSHA or EPA where they took issue with the Ammonia Flammability Limits as depicted on the NFPA 704 Diamond located on the engine/machinery room door.  The facility had not updated their label to show NH3 as an F=3 for indoors;…...

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National Board’s position on “intervening stop valves” in Relief systems

In 2017, the NBIC was restructured into four (4) parts, adding a new Part 4, Pressure Relief Devices. This purpose of this restructuring was to provide one distinct integrated part for pressure relief devices compiled from all PRD information referenced in Part 1, Installation; Part 2, Inspection; and Part 3, Repairs and Alterations.  And in…...

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Understanding an NH3 Refrigeration “Emergency Pressure Control System”

An “Emergency Pressure Control System” has been a requirement in the IFC and IMC for several iterations of these codes, and yet it can be a very confusing requirement as they are not found in the vast majority of mechanical refrigeration systems using Anhydrous Ammonia as the refrigerant.  Part of the problem may lie in…...

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More Human Factors nightmares (NH3 to LPG Tank)

Last August I posted an incident where a 3rd party carrier unloading his/her NH3 truck to an LPG storage tank (SAFTENG Membership content).  The contents of the LPG tank had to be burned/flared off which took around 60 hours.  There were no injuries in that incident, but the consequences of such an error could be catastrophic.  And unfortunately,…...

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