Bryan Haywood

EPA RMP Citations @ chemical/plastics facility (Formaldehyde & $10K)

On May 24,2012, EPA conducted a compliance inspection of Respondent’s facility to determine compliance with the Risk Management Program (“RMP”) regulations promulgated at 40 C.F.R. Part 68 under Section 112(r) of the Act. EPA found that the Respondent had violated regulations implementing Section 112(r) of the Act by failing to comply with the regulations. The…...

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EPA RMP General Duty Clause citations @ diesel facility (Flammables; $30K – Piping Corrosion led to failure and VCE)

Respondent produces processes, handles, or stores, among other things, propane, hydrogen. isopentane, pentane, isobutane, and methane, which are all listed at 40 CFR Part 68 as extremely hazardous flammable chemicals.  On August 3, 2014, there was a release of flammable substances from piping at the facility and a fire ensued.  There were no injuries or…...

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OSHA PSM citations @ manufacturer of custom-sized resin balls (Formaldehyde & $105K)

A manufacturer of custom-sized resin balls used as flotation devices in the petroleum and fracking industries failed to protect its employees from the risk of death or serious injury from potential fires, explosions and other hazards by not providing and using mandatory safeguards.  Officials from OSHA began inspecting the plant in October 2014, in response…...

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43 incidents & 1 update (4/12/15)

    Many THANKS to my NEW and RENEWING “Partners in Safety“   since 2005 since 2010 since 2013  since 1/2015 Over 12,500 exclusive unsafe acts/conditions and accident/injuries photos and over 1,100 ppt’s & doc’s from more than 2,797 contributors! UPDATED the Members Area Photo Library on 4/4/15 with 189 Shocker, Accident, and GRAPHIC Injury…...

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2015 Photo of the Week #15 (PPE…not!)

We have all see the silly warning labels and mocked the warnings such as “CAUTION – coffee is hot”.  But this one just amazes me; it has to stem from a lawsuit as it is just that silly.  I have tried to find an accident involving this manufacturer of 5-gallon buckets, but so far nothing…...

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More LOTO Adventures (photo)

If you spend enough time working on Lockout/Tagout (LOTO), you are bound to come across some crazy situations.  Luckily I have some world-class clients who allow me to share my “interesting finds” and encourage me to share with all of you.  This most recent find was at an OSHA VPP STAR site.  We have been…...

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Fire Protection Deficiencies to incorporate into our inspection programs and internal audit programs

Anyone ever completed any type of safety audit and not ended up with at least one item related to your fire protection systems?  Anyone?  I know I never have and I am a fanatic about my fire protection systems.  I was trained to treat them as “gold”.  No one touches them – PERIOD!  Yet in…...

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OSHA PSM citations @ natural gas processing facility (Flammables & $42K)

OSHA has issued several PSM citations at a natural gas processing facility from an inspection that began in October 2014.  This was an unannounced planned Chem NEP inspection.  Of special note, these violations include issues with not having a Car Seal Program for valves within the relief path(s) of several relief devices.  OSHA referenced ASME…...

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Excess Flow Valves… Installation, Testing and PM requirements

This is not the first time I have “beat up” on excess flow valves and the reliance on them as a “safeguard” in a PHA or process design.  Both EPA and OSHA are on record stating their displeasure of claiming these valves as a safeguard.  Now don’t get me wrong, these devices WORK and WORK…...

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States and US Territories that have adopted International Codes (IMC, IFC, IBC, etc.)

UPDATED 5/2016 Each year more and more states are adopting International Codes.  The chart below is a list of all states and US Territories that have adopted these codes, the code edition they adopted, whether the code is enforced state wide or local governments, etc.  This listing is up-to-date thru September 2015.  Are you complying…...

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