Bryan Haywood

“Cardinals Rules” is today’s SIF

The internet is just full of “consultants” who will take your money to teach your org “SIF”! These snakeoil salespeople are destroying the credibility and trust of the consulting profession, and it must stop. All this rebranding/repackaging of the basic safety efforts from the 90s and 2000s, and then NOT even doing it right, is…...

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The BALANCE we must manage

A seatbelt is a tool for safety. It is designed, constructed, installed, and at the ready for use. Its cost, availability, and ease of proper use may be the greatest safety invention of our generation. But it’s a tool that requires the human to have the desire to use it. It provides ZERO benefit if…...

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Let’s be honest about safety

It’s not all that difficult. It won’t break the bank; in fact, it can improve productivity and reduce costs when done well. But it demands a desire to do what is right for the men and women doing our dirty and dangerous work. Without the desire for greatness in safety from the most senior leaders…...

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The Birth of the NFPA 704 Diamond (InterAgency Board – IAB)

On July 9, 1959, the Charlotte Fire Department responded to a fire at the former Charlotte Chemical Company on West Templeton Avenue, just off South Boulevard. The building, then under demolition, still housed a large vat of chemical material in the basement. Believing the substance to be kerosene, firefighters fought the fire with standard tactics—until…...

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LOTO Fatality – Belt Conveyor (MSHA)

On March 5, 2025, at 10:55 a.m., a welder, 57, with over seven (7) years of mining experience, died when he became entangled in a belt conveyor tail roller. The accident occurred because the mine operator did not de-energize and block the No. 12 belt conveyor against hazardous motion. GENERAL INFORMATION The mine is a…...

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A “lockable” automated valve

Recently, we had the never-ending debate about locking out valves being used as energy isolation devices. Somewhere/Sometime ago, a vicious rumor/practice found some legs, and we began seeing the practice during our audits. The unsafe and non-OSHA-compliant practice of disconnecting the power source from a Fail-Safe Closed valve and locking out the valve’s power source…...

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350 pound NH3 release @ potatoe processing plant leads to $65K in EPCRA citations

Respondent produced, used, or stored ammonia at the Facility and released a reportable quantity of an EHS, ammonia. On or about August 31, 2022, a “release” of ammonia in excess of 100 pounds occurred at the Facility (the release). As a result of the information obtained by the EPA and subsequent investigation, the Complainant has…...

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Failure to update RMP is more than 68.190 violation!

I see numerous RMP citations for businesses failing to update its RMP submittal every five years. And the EPA will issue a single citation using 68.190. One day, I hope the EPA will take this a step further and issue another citation against 68.15…… Membership Required You must be a member to access this content.View...

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EPA RMP Citations @ chemical manufacturer (Isobutane & $4K)

I normally do not share cases that are handled as Expedited Settlement Agreements (ESA) but this one incldued three (3) very common findings during our PSM/RMP audit, so I am sharing this case: Source: https://yosemite.epa.gov/OA/RHC/EPAAdmin.nsf/Filings/55591B2C4849A1E585258CBB006EE6A9/$File/CAA-01-2025-0037%20Bic%20Consumer%20Products%20Final%20Order.pdf… Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...

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Bypassed Safety Device Deficiencies (BSEE)

A team of auditors identified a potential risk associated with bypassed safety devices and inconsistent interpretation of regulations after multiple incidents of noncompliance were issued, associated with the operator’s failure to comply with 30 CFR 250.869 and 30 CFR 250.870 in 2025. The BSEE Performance-Based Risk Inspection (PBRI) covered five assets (all production platforms) in…...

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Fatigue Cracking of ¾-Inch Pipe Nipple Results in Gas Release (BSEE)

The Bureau of Safety and Environmental Enforcement (BSEE) has investigated a recent offshore gas release incident resulting from the failure of a ¾-inch pipe nipple connected to a compressor suction scrubber (Figure 1). The failure led to an immediateplatform shut-in and a full muster of personnel onboard. The released gas posed a significant safety risk,…...

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