Bryan Haywood

Am I required to have an Emergency Action Plan?

In the world of process safety, this is a no-brainer; but in normal manufacturing facilities, the answer can be quite confusing.  Bottom line… if your facility has a PSM-covered process (even an RMP Program 2 or 3 process) we are REQUIRED to have an EAP that complies with 1910.38.  But when we are not a…...

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Emergency Quench Systems for Polymerization Events

Imagine taking a snowball and rolling it down the side of Mount Everest. As the ball rolls down the mountain, it gets bigger and faster. If we can stop it early in its travel down the mountain, BEFORE it gets to BIG and FAST, we can save the town at the base of the moutain…....

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UPDATE – Calling the National Response Center

Who at your place of business calls the National Response Center after your business has experienced a chemical incident.  Not many people have ever had to call this center (luckily!) but if your business ever does have a “reportable release”  a call just like this one MUST BE MADE within 30 minutes after you have…...

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Static Electricity 101 (Flammable Liquids)

Generating static electricity in flammable liquids involves charge separation that occurs whenever the liquid moves relative to a surface. The process follows a specific sequence:… Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...

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Nuclear industry’s take on HOP’s Five Principles

Human Performance Improvement (HPI) is the systematic process of determining desired performance, continually monitoring performance, discovering and analyzing performance gaps, designing and developing effective interventions, implementing these interventions, and continually evaluating the results of improvement interventions within performance monitoring to ensure that the improvement process takes place.  The goal of excellence in human performance is…...

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Deep dive into HFE with the NRC’s Human Factors Information System (HFIS)

Humans are integral to the safe operation of a nuclear power plant. In the late 1970s, NRC began to focus on protecting and ensuring adequate training of plant staff to perform their assigned tasks. The NRC studied factors affecting performance, such as the effects of shift work on health and whether control room simulators would…...

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Entry into PRCS’s protected by a fixed fire protection system

I could have sworn I had already written about this hazard, but I’m guessing it was inside one of my social media groups.  So BUCKLE UP, Buttercup, as this is going to make a lot of folks unhappy.  Question:  Do I have to isolate my fixed fire suppression system protecting my PRCS?… Membership Required You...

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Understanding why “bonding and grounding” may not be enough protection when handling non-conductive flammable liquids

In the world of flammable liquids processing, we have two (2) types of flammable liquids: Members can read all my articles on how these flammable liquids get classified as “conductive” vs. “non-conductive. This post is to explain HOW and WHY the traditional “bonding and grounding” used in the transfer of flammable liquids may be inadequate…...

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Brittle Fracture (Catastrophic) Failure during HYDROTEST of Propane Bullet

I have posted numerous fatal accidents that occurred during the pressure testing of piping and pressure vessels.  Although hydrostatic testing involves less energy release should something fail vs. using pneumatic pressure, the hazard(s) are still HUGE and must be respected.  This incident involved a propane bullet built in 1994 and placed into service in 1996,…...

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Why does OSHA’s 1910.146 require O2 to be sampled first?

Before an employee enters the space, the internal atmosphere shall be tested, with a calibrated direct-reading instrument, for oxygen content, for flammable gases and vapors, and for potential toxic air contaminants, in that order. We test for oxygen before testing for flammability (LEL) for two (2) critical reasons: Here is the breakdown of why this…...

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