Bryan Haywood

Management’s 3Cs

A few years ago, I put forth the idea that workers pass through the 3 Cs in their decision-making process as they learn to take more and more risks.  Those three (3) Cs were: That article stirred quite a bit of debate among the SAFTENG community and so I thought it was time to share…...

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What am I? #1

For each one of my Advanced SMS courses, I always start the course by having the students list the 16 Elements of the SAFTENG Safety Process/SMS in order of importance.  I tell them there is no right or wrong answer.  Over the past couple of years, I began to keep the answers to the questions…...

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Catastrophic Failure of Pressure Vessel (Again?)

This week, we saw a fatal explosion in Louisville, KY. This same facility, albeit under a previous ownership, had a catastrophic failure of a PV in 2003. The photos coming out of the post-analysis of this week’s event look to be a similar type of explosion. CLICK HERE to see the pics. Here is my…...

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EPA RMP FY 2024 PARTIAL YEAR RESULTS

Inspections As of the 3rd quarter of the fiscal year (Q3), EPA completed 133 CAA Section 112(r) (Risk Management Program) inspections. Enforcement Cases As of the 3rd quarter of the fiscal year (Q3), EPA took action at 73 facilities to decrease the likelihood of chemical accidents.  Sasol Chemicals: In April 2024, EPA finalized a settlement…...

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What is a “flash point”?

I teach about a dozen flammable liquid courses annually, and it is one of my favorite courses to teach, as I love the technical side of hazardous materials. And my course always starts with a discussion around the 1st step in making a flammable liquid a hazardous material… FLASH POINT. And over the 30+ years,…...

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Work dies and “would-be rescuer” severely injured in Tank Truck incident

On January 18, 2024, at 9:15 a.m., Employee #1, 37, was working inside a 7,000-gallon tanker trailer. Employee #1 was tasked with inspecting the damage to the interior of the tanker. Employee #1 was in the early stages of the tank inspection when he lost consciousness. A coworker noticed Employee #1 lost consciousness, and s/he…...

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Chain hoist used inside PRCS results in fatality

On April 3, 2024, at 9:00 a.m., an employee, 44, working as a plant operator for a building materials manufacturer was reinstalling mixer blades onto the shaft inside a Vince Hagan HM-10 Horizontal Concrete Mixer. The employee had been on a crew between January 2024 and April 2024 engaged in the shaft and blade replacement…...

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Welder Fell 32 Feet from Storage Tank Roof (NIOSH FACE)

A 60-year-old welder fell 32 feet while constructing the leading edge of a storage tank roof. His employer was an aboveground storage tank manufacturer. He had over 40 years of job experience. He was with three other workers constructing the leading edge with sheets of metal sheathing. The roof was 76-feet wide by 34.5-feet high,…...

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OR-OSHA publishes new Hazard ID Student Handbook

As most of you know, I am a massive fan of the work OR-OSHA does to make our jobs more proficient. This latest publication is a rockstar and something almost every workplace can utilize (for FREE) to make the men and women who do the dirty and dangerous work MORE knowledgeable in Hazard Identification. We

OSHA-NIOSH Small Business Checklist App

The OSHA-NIOSH Small Business Checklist app is designed to improve safety and health at workplaces. The app features a number of self-inspection checklists to help small businesses identify workplace hazards. The OSHA-NIOSH Small Business Checklist App can improve safety and health in the workplace. The app is a free tool that features checklists and other

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