Catastrophic and FATAL failure of 12″ (25′ long) pipe during pressure test

Another pressuring test “gone bad”.  I want to remind anyone who wonders how to DEFINE and QUANTIFY a “safe distance” when piping is being pressure tested, especially when that test is a “pneumatic” test.  ASME PCC-2–2022, Repair of Pressure Equipment and PipingMandatory Appendix, 501-III, Safe Distance Calculations for Pneumatic Pressure Test is an EXCELLENT resource to use. 

I have gotten some pushback in audits and hazard analyses that this standard ONLY applies to the pressure testing AFTER a repair has been made.  So, I simply ask them how they define and quantify a “safe distance,” as stated in B31.3 or 31.5.

Need I remind everyone what these RAGAGEPs state in regards to establishing a “safe distance”:

(emphasis by me)

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