Free

OSHA has issued a final decision to remove several withdrawn HAZLOC test standards from the NRTL Program’s List of Appropriate Test Standards

OSHA has issued a final decision to remove several withdrawn HAZLOC test standards from the NRTL Program’s List of Appropriate Test Standards. These final actions are detailed below in Table 1. Additionally, Table 1 lists the replacement test standard that OSHA has already incorporated into the NRTL Program’s List of Appropriate Test Standards (for informational…...

Membership Required

You must be a member to access this content.

View Membership Levels

Already a member? Log in here

Line Break Gone Bad (Failure to evacuate Hot Condensate)

A big part of an energy isolation/control plan for Line Break/Equipment Opening tasks is how to EVACUATE the stored energy after the isolation. In this case, it was STEAM that had cooled into hot condensate, which was NOT drained from the piping before work began to fix the steam leak. A VERY COMMON error made,…...

Membership Required

You must be a member to access this content.

View Membership Levels

Already a member? Log in here

Line Break Gone Bad (Steam with single valve isolation)

In many Line & Equipment Opening (LEO) safe work practices, some leeway will be granted to the workers AFTER the INITIAL “break” based on the level of ISOLATION they have protecting them. For example: A LEO has a double block and bleed arrangement on BOTH sides of the opening. During the initial “break,” the worker(s)…...

Membership Required

You must be a member to access this content.

View Membership Levels

Already a member? Log in here

Panic Hardware for EXIT Doors

I recently participated in a LinkedIn discussion about “panic hardware” for EXIT doors from an NH3 Refrigeration mechanical room. The image shared (which the poster acknowledged fell short) was a push pad about the size of an adult’s hand. Here are the specifics for our (USA-based) panic hardware on EXIT doors:… Membership Required You must...

Membership Required

You must be a member to access this content.

View Membership Levels

Already a member? Log in here

Line Break in Pit (PRCS) fatality (H2S/CO; Would Be Rescuer dies)

On May 29, 2024, at about 3:15 p.m., several pounds of hydrogen sulfide and carbon monoxide gas were released at a Sugar Cooperative. As a result of the release, one employee was fatally injured, and another employee was seriously injured due to inhalation of the gases. The facility’s investigation found that, at the time of…...

Membership Required

You must be a member to access this content.

View Membership Levels

Already a member? Log in here

Flash Fire in PRCS (improper atm monitoring)

On September 5, 2023, at approximately 7:30 p.m., an accidental release of butadiene vapor occurred inside a decanting tank (“tank”). The butadiene vapors ignited, resulting in a fire that seriously injured one employee. The incident occurred in a latex production area during a maintenance shutdown. Employees were tasked with removing an internal part (a “baffle”)…...

Membership Required

You must be a member to access this content.

View Membership Levels

Already a member? Log in here

Line Break Gone Bad (H2S when changing pressure gage)

On May 4, 2023, at 6:25 a.m., approximately 790 pounds of a hydrocarbon mixture containing about 7,000 parts per million (ppm) of hydrogen sulfide were accidentally released at a Refinery. Exposure to the toxic hydrogen sulfide vapor seriously injured one employee. The facility’s investigation found that, on the day of the incident, pressure in a…...

Membership Required

You must be a member to access this content.

View Membership Levels

Already a member? Log in here

Hot Work on Vessel Bolts leads to explosion

On Friday, February 3, 2023, at approximately 10:46 p.m., a flash fire was accidentally released from a product purge vessel (“vessel”) flange during planned maintenance activities. The fire seriously injured four (4) contract workers. On January 29, 2023, the facility shut down its polyethylene unit for planned maintenance. Following the shutdown procedure, operators purged and…...

Membership Required

You must be a member to access this content.

View Membership Levels

Already a member? Log in here

EPA RMP citations @ aluminum smelting facility (Cl2 & $75K)

Respondent operated a facility that utilizes chlorine for its aluminum smelting process for use primarily in the automotive and aerospace industries. On June 6, 2023, EPA performed an inspection ofthe Facility to evaluate compliance with the Comprehensive Environmental Response, Compensation and Liability Act Section 103, Emergency Planning and Community Right-to-Know Act EPCRA Sections 304-312, and…...

Membership Required

You must be a member to access this content.

View Membership Levels

Already a member? Log in here

Line Break Gone Bad (toxic/corrosive liquid containing aniline, formalin, and HCL)

On September 22, 2022, at approximately 9:00 a.m., a liquid mixture comprised of aniline, formalin, and hydrochloric acid was accidentally released, seriously injuring one contractor at a chemical manufacturing facility in Geismar, Louisiana. On September 20, 2022, two days before the incident, an off-site power outage caused an immediate loss of process flow into the…...

Membership Required

You must be a member to access this content.

View Membership Levels

Already a member? Log in here
Scroll to Top