Chemical Process Safety (PSM/RMP)

$2.7 Million in Damages from Faulty Sight Glass Valves (BSEE Bulletin)

Check-valves are utilized in all sorts of applications, including safety applications – most notably in process safety and hazardous materials safety.  In some state fire codes, these valves may even be required in certain lines, and in some process safety RAGEGEPs, they are required.  Although this incident occurred in an off-shore rig, the sight-glass involved […]

OSHA’s new publication “Process Safety Management for Petroleum Refineries”

OSHA has just released a new PSM Booklet titled “Process Safety Management for Petroleum Refineries,” which contains “Lessons Learned” from their Petroleum Refinery Process Safety Management National Emphasis Program (NEP).  This publication is a MUST READ for any practicing process safety professional, regardless if your process(s) is a refinery or not!  The publication focuses on

Two Ammonia Refrigeration Technicians Sustain Corneal Burns

At approximately 9:50 a.m. on October 24, 2012, Employees #1 and #2 were working as mechanical engineering technicians at a food cold storage facility. The two workers were troubleshooting a Hansen Technology Model AP08 Auto-Purger. The Auto-Purger removed non-condensable material from the refrigeration system. It was mounted on a wall inside the facility’s anhydrous ammonia

A PERFECT example of Inventory Management and Inherently Safe Design (CL2 & $220K)

Here we have a darn near perfect example as to why OSHA/EPA are now asking businesses with PSM/RMP covered process to “justify” their “maximum intended inventory(s)” of their Highly Hazardous Chemicals (HHC)/Extremely Hazardous Substances (EHS).  The business had, at the time of the EPA inspection four (4) 1-ton cylinders of Chlorine in the same room

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