Chemical Process Safety (PSM/RMP)

Report to the University of Hawaii at Manoa on the Hydrogen/Oxygen Explosion of March 16, 2016

This is an investigative report of the March 16, 2016 hydrogen/oxygen explosion at the University of Hawaii at Manoa campus (UH), in which a postdoctoral researcher lost her arm and sustained burns to her face and temporary loss of hearing. The postdoctoral researcher was working in a laboratory at the Hawaii Natural Energy Institute in the Pacific Ocean…...

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The Importance of Root Cause Analysis During Incident Investigation (OSHA Fact Sheet)

The Occupational Safety and Health Administration (OSHA) and the Environmental Protection Agency (EPA) urge employers (owners and operators) to conduct a root cause analysis following an incident or near miss at a facility.1 A root cause is a fundamental, underlying, system-related reason why an incident occurred that identifies one or more correctable system failures.2 By conducting a root cause analysis…...

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How well do you know your process piping?

In my upbringing in the chemical industry I had the opportunity to work with some outstanding engineers; too many to mention by name.  These men and women took time out of their busy schedules to teach me process safety.  One of these engineers was very strict about his process piping and every engineer in the…...

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Enforcement Delay Notice Note: OSHA is not implementing the July 2015 retail exemption memo

Enforcement Delay Notice Note: OSHA is NOT implementing the July 2015 memo on the retail exemption. The Department is considering its options in light of the D.C. Circuits decision in Agricultural Retailers Association et al. v. United States Department of Labor and OSHA (D.C. Cir. Case Nos. 15-1326 and 15-1340)…. Membership Required You must be...

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The Use of Metrics in Process Safety Management (PSM) Facilities (OSHA Fact Sheet)

Metrics are measures that are used to evaluate and track the performance of a facility’s process safety management program. For facilities that handle highly hazardous chemicals, metrics can be used to quantify how a process has performed historically, how it might perform in the future, and where improvements can be made to keep workers safe…....

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UPDATE on Chemical Facility Anti-Terrorism Standards Top-Screens and Security Vulnerability Assessments (SVA)

Earlier this year, the Department of Homeland Security (DHS) temporarily suspended the requirement to submit Chemical Facility Anti-Terrorism Standards Top-Screens and Security Vulnerability Assessments (SVA) in order to allow for a phased rollout of the new Chemical Security Assessment Tool (CSAT) 2.0 surveys and enhanced risk tiering methodology. On October 1, 2016, the requirement to…...

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Senator Boxer (D-CA) sends letter to EPA calling on the agency to strengthen their RMP revisions

This week Senator Barbara Boxer (D-CA), Ranking Member of the Environment and Public Works Committee, sent a letter to the Environmental Protection Agency (EPA) calling on the agency to strengthen the proposed revisions to the Risk Management Plan rule. Specifically, she wants the following prevention requirements added to the rule before it is finalized (apparently…...

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OSHA loses their battle to redefine “retail” in the PSM Standard (1910.119)

Friday morning (9/23/16) the United States Court of Appeals, For the DISTRICT OF COLUMBIA CIRCUIT announced that OSHA could not redefine “retail” using a Letter of Interpretation (LOI) or Memorandum, OSHA would have to go through the Notice of Public Rule Making (NPRM) in order to redefine the term.  Ironically, it was a 1995 LOI that actually…...

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RMP Accident Data (2006-2016)

In the last 10 years, RMP data show that there have been more than 1,500 reportable accidents, about 500 of which had off-site impacts. These accidents are responsible for nearly 60 deaths, some 17,000 people were injured or who sought medical treatment, almost 500,000 people evacuated or sheltered-in-place and more than $2 billion in property…...

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Catastrophic Failure of 500 ton Atmospheric Refrigerated Anhydrous Ammonia Tank (2016)

11/22/2017 UPDATE  – Nice write-up Dap-1 Ammonia Tank Explosion: Safety and Security Concerns in Chemical Process Plant in Bangladesh Two DAP officials found guilty – an engineer and the general manager of the plant were found responsible for the accident.  The accused have been found guilty of negligence in duty as they did not inspect the safety…...

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Can my PSM covered process be a RMP Program 1 process?

Absolutely it can, and allow me to explain how.  We start our Risk Management Plan (RMP) program(s) level assessment with Program 1, then if our process(s) does not qualify for Program 1 we ask ourselves if our process(s) would be a Program 3, and then if the process does NOT qualify for Program 1 or 3, then…...

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