Chemical Process Safety (PSM/RMP)

EPA announces NEW National Enforcement Initiative: Reducing Risks of Accidental Releases at Industrial and Chemical Facilities (Fiscal Years 2017-19)

EPA has announced it will increase efforts to prevent catastrophic accidents and explosions that threaten employees and emergency responders and release chemicals that threaten human health and the environment in neighboring communities.  EPA selects National Enforcement Initiatives (NEIs) every three years to focus resources on national environmental problems where there is significant non-compliance with laws, and where…...

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Is the state of IL moving fast enough to improve process safety @ NH3 Ag retail facilities?

The state of IL has passed some Anhydrous Ammonia (NH3) regulations that will require retail Ag fertilizer businesses to:… Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...

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Appropriations Bill Blocks OSHA’s efforts to revise the “retail exemption” as it applies to Anhydrous Ammonia @ Fertilizer Distributors

The House Appropriations Committee has approved language blocking OSHA’s efforts to cover Anhydrous Ammonia bulk processes located at “fertilizer businesses”. The legislation now awaits consideration on the House floor. The bill prevents OSHA from revising a previous enforcement position relating to the “retail exemption” (1910.119(a)(2)(i) that would pull around 4,800 anhydrous ammonia fertilizer facilities into…...

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Dow Line Break/Equipment Opening Presentation

Since our presentation at ASSE 2016 a couple of weeks ago I have been swamped with comments (all positive so THANK YOU) , questions and suggestions.  One member thought the SAFTENG community could learn from one of the best chemical companies, Dow, on how they manage line break.  We even had one attendee at ASSE…...

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CSB Board Members Adds Preventive Maintenance and Emergency Planning and Response to Most Wanted Safety Improvement Programs

The U.S. Chemical Safety Board (CSB) has formally announced that “Emergency Planning and Response” and “Preventive Maintenance” are the Board’s newest “Most Wanted Safety Improvements”. The CSB has concluded that inadequate or poor emergency planning or response is a recurring finding in the CSB’s investigations. And that inadequate mechanical integrity programs, delayed or deferred preventive…...

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New twist in DOT unloading/loading and PSM/RMP Threshold Determination

For years now OSHA and EPA have taken similar approaches to how they view DOT containers (Tank Trucks and Railcars) when they are connected to a process.  Both agencies have stated that as long as the motive power (e.g. tractor or locomotive) remains in place then the unloading falls under DOT and thus the content…...

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California Announces Major Regulatory Proposal to Improve Safety at Oil Refineries

The Department of Industrial Relations (DIR), the Governor’s Office of Emergency Services (Cal OES) and the California Environmental Protection Agency (CalEPA) today announced a landmark set of regulations to strengthen workplace and environmental safety at oil refineries across the state.  The regulatory proposals are intended to make California refineries safer both for workers and surrounding…...

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NBIC’s NATIONAL BOARD BULLETIN hits a homerun for process safety practitioners!

As I have said in the past, the National Board publishes a FREE magazine, The Bulletin, each quarter that almost always contains information that we can use in our daily management of chemical processes. The best part of these FREE articles are they come from a VERY RELIABLE source and are written in such a…...

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FY 2016 U.S. Chemical Safety and Hazard Investigation Board Management Challenges (EPA Office of Inspector General)

Attention to CSB management challenges could result in stronger results and protection for the public, and increased confidence in management integrity and accountability.  Based on our continuous audit work, CSB public hearings, congressional hearings and CSB board meetings, EPA’s IG identified three (3) management challenges and one internal control weakness related to operational controls.  The…...

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Pressure Testing gone bad (Fatality)

On September 24, 2010, Employee #1 was standing five feet away from a pressure test being conducted with nitrogen. Inside the test, the cylinder was a downhole tool used in oil and gas production. For unknown reasons, the tool inside the test cylinder exploded knocking the threaded end cap off the test cylinder. The explosion caused the straps…...

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NBIC introduces a NEW Certification Mark for Pressure Relief Valve Certified Testing Organizations

The new T/O program formalizes the “Test Only” process by providing National Board certification to organizations conducting in-service testing of pressure relief valves. The program includes an adjustment for restoring nameplate set pressure and provides customer and inspector confidence in testing capabilities.  T/O Certificates of Authorization will be extended to current VR certificate holders. New applicants can obtain a T/O Certificate of Authorization by…...

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