Chemical Process Safety (PSM/RMP)

Learnings from a catastrophic release of 24,000 pounds of methyl mercaptan

There are so many learnings in this incident that every single business should analyze these against their current safety systems.  Many of the issues that the Chemical Safety Board (CSB) investigation investigation identified are present in many other processing units handling Highly Hazardous Chemicals and Extremely Hazardous Substances.  This is a breakdown of the items […]

MOCs and Technology

Each week I get into some really deep discussion regarding Process Safety and it seems that many of these discussions involve changes and whether the change needs an MOC.  So I thought it would be a good discussion point for us here to toss around.  This scenario actually comes out of a 3-year audit I

Refrigerant HFO-1234yf is a PSM HHC with “special or unique hazards” (Part 4)

OSHA’s PSM standard requires Operating Procedures to address “special or unique hazards” 1910.119(f)(1)(iii) Safety and health considerations:…1910.119(f)(1)(iii)(E) Any special or unique hazards. This item is often not necessary with many of the PSM standard’s Highly Hazardous Chemicals; however, HFO-1234yf has a unique property that falls into this requirement.  HFO-1234yf is…

Examples of catastrophic failure of NH3 refrigeration vessels caused by stress corrosion cracking (FMCSA)

Cases of Stress Corrosion Cracking (SCC) in steel vessels using NH3 have been reported by members of the ammonia refrigeration industry. When NH3 is used as a refrigerant, it is kept at -33° C (-28° F). While it was once believed that NH3 SCC)could not occur at such low temperatures, both practical experience and experimental studies have shown

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